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BMW L6-M6 1987 Electrical TROUBLESHOOTING Manual

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🏷️ Basic Information Identification Make: BMW Model: M6 Model Variant: L6 Model Year: 1987 Codes Chassis Code: E24 Engine Code: S38B35 👋 Introduction Market Position Positioning: Premium Grand Tourer (GT) coupe, positioned as a high-performance, luxury vehicle in the late 1980s. Competitive Analysis Competitors: Competed with other high-performance European coupes like the Porsche 911, Ferrari 412, and Aston Martin V8 Vantage. Key Features Distinguishing Features: Hand-built craftsmanship, powerful inline-six engine, sophisticated suspension, luxurious interior, and distinctive motorsport-derived styling. Engine Performance Focus: The L6/M6 variant focused on providing a higher-performance version of the E24 chassis, with the M6 (or L6 in some markets) featuring a motorsport-derived engine. 📋 Manual Details Coverage Areas Primary Coverage: Electrical Systems and Troubleshooting Secondary Coverage: Engine Control, Powertrain Electronics, Comfort and Convenience Systems Page Count Estimated Page Count: 200-300 (Estimate based on typical BMW E24 electrical manuals of the era and listed contents) Manual Type Type: Specialized Electrical Troubleshooting Manual Language Language: English Format Format: Printed Manual (Implied, common for workshops) 📖 Manual Coverage Systems Covered Engine Management: Engine Control System, Charging System, Start System Powertrain Electronics: Electronic Transmission Control (where applicable, for automatic variants) Safety Systems: Supplement Restraint System (SRS - Airbag, if equipped), Slip Control ABS (Anti-lock Braking System) Comfort Convenience: Power Mirrors, Central Locking Module, Power Windows, Power Seats, Heated Seats, Power Sunroof, Horn, Wiper/Washer Module, Headlight Washer, Windshield Washer Jet Heaters Lighting: Instrument Cluster, Light Switch Details, Headlights/Fog Lights, Turn/Hazard Lights, Park/Tail/Underhood Lights, License Plate/Luggage Compartment Lights, Back-up Lights, Brake Lights, Interior Lights, Glove Box Light/Cassette Box Ashtray Lights/Charging Socket Climate Control: Park Ventilation with HKR (Heated Seats/Defrost), Rear Window Defogger, Integrated Climate Regulation Infotainment Electronics: Radio/CD Player, Radio/Hi-Fi, Cellular Telephone, Cruise Control (Tempomat), Anti-Theft System, On-Board Computer Crash Control Module: Coverage of the crash control module, likely related to airbag deployment or safety system monitoring. Procedures Included Troubleshooting: Extensive step-by-step diagnostic procedures, symptom-based troubleshooting guides, fault code interpretation (if applicable to the era's diagnostics). Wiring Analysis: Power Distribution Charts, Fuse Charts, Ground Distribution, Data Link information for identifying circuit functions and connections. Component Diagnostics: Specific tests for electrical components, sensors, actuators, and control modules. Wiring Diagrams: Detailed color-coded wiring diagrams for all electrical systems. Component Location: Component Location Charts and Views to identify the physical position of electrical parts. Connector Identification: Connector views to aid in identifying and troubleshooting harness connections. Ground Points: Detailed diagrams illustrating all ground distribution points for chassis and component grounding. Technical Depth Depth: Comprehensive, targeting professional technicians and advanced DIY enthusiasts. Includes detailed diagrams and schematics. Diagnostics Tools: Information on diagnostic connectors and potential use of early diagnostic tools or multimeters for voltage, resistance, and continuity testing. 📊 Manual Specifications File Format Format: Likely bound paperback or spiral-bound for workshop use. Digital formats were less common for this type of document at the time. Print Quality Quality: Professional quality printing, designed for durability in a workshop environment. Includes high-resolution illustrations and diagrams. Binding Type Binding: Likely perfect bound or saddle-stitched for smaller sections, potentially spiral-bound for ease of use on a workbench. Paper Type Paper: Durable paper stock, often coated or heavier weight, to withstand handling and potential shop contamination. Content Structure Organization: Highly organized by system, with an index for quick reference, and typically includes an introduction to symbols and basic electrical theory relevant to the vehicle. ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Inline-6 Cylinder Engine Displacement: 3.5 Liters (3430 cc) Engine Code: S38B35 Performance Horsepower: 256 hp @ 6300 rpm (for M635CSi, L6 likely similar or slightly detuned) Torque: 330 Nm (243 lb-ft) @ 4500 rpm (for M635CSi) Fuel System Fuel Delivery: Bosch Motronic electronic fuel injection (EFI) Engine Features Valve Train: DOHC, 4 valves per cylinder Compression Ratio: 10.5:1 Induction Type: Individual Throttle Bodies (ITBs) for the M635CSi/M6, contributing to its distinctive sound and responsiveness. 🔧 Transmission Standard Transmission Type: 5-Speed Manual (Getrag 280/5 or similar) Optional Transmission Type: 4-Speed Automatic (ZF 4HP22) Features Clutch: Hydraulically actuated single dry plate clutch 📐 Dimensions Exterior Length: Approx. 4750 mm (187.0 in) Width: Approx. 1730 mm (68.1 in) Height: Approx. 1380 mm (54.3 in) Wheelbase Wheelbase: Approx. 2570 mm (101.2 in) Weights Curb Weight: Approx. 1500-1600 kg (3300-3520 lbs) 🛡️ Safety Features Ratings Crash Test Data: No official NHTSA or Euro NCAP ratings for this specific vintage, but E24 platform known for robust construction. Active Features Braking System: Four-wheel Anti-lock Braking System (ABS) Suspension: Independent front and rear suspension, often with self-leveling rear suspension. Passive Features Airbags: Driver's side airbag (often standard on later models/facelifts, but may be optional on early 1987 models - needs verification within manual). Seatbelts: Three-point inertia-reel seatbelts 💡 Technology Features Infotainment Audio System: Optional premium Hi-Fi systems, often with separate amplifiers and component speakers. Radio/Cassette or Radio/CD player units. Driver Assistance Cruise Control: Standard on L6/M6 variants,...
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BMW L6-M6 1987 Electrical TROUBLESHOOTING Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
M6
Model Variant:
L6
Model Year:
1987
Codes
Chassis Code:
E24
Engine Code:
S38B35
👋 Introduction
Market Position
Positioning:
Premium Grand Tourer (GT) coupe, positioned as a high-performance, luxury vehicle in the late 1980s.
Competitive Analysis
Competitors:
Competed with other high-performance European coupes like the Porsche 911, Ferrari 412, and Aston Martin V8 Vantage.
Key Features
Distinguishing Features:
Hand-built craftsmanship, powerful inline-six engine, sophisticated suspension, luxurious interior, and distinctive motorsport-derived styling.
Engine Performance Focus:
The L6/M6 variant focused on providing a higher-performance version of the E24 chassis, with the M6 (or L6 in some markets) featuring a motorsport-derived engine.
📋 Manual Details
Coverage Areas
Primary Coverage:
Electrical Systems and Troubleshooting
Secondary Coverage:
Engine Control, Powertrain Electronics, Comfort and Convenience Systems
Page Count
Estimated Page Count:
200-300 (Estimate based on typical BMW E24 electrical manuals of the era and listed contents)
Manual Type
Type:
Specialized Electrical Troubleshooting Manual
Language
Language:
English
Format
Format:
Printed Manual (Implied, common for workshops)
📖 Manual Coverage
Systems Covered
Engine Management:
Engine Control System, Charging System, Start System
Powertrain Electronics:
Electronic Transmission Control (where applicable, for automatic variants)
Safety Systems:
Supplement Restraint System (SRS - Airbag, if equipped), Slip Control ABS (Anti-lock Braking System)
Comfort Convenience:
Power Mirrors, Central Locking Module, Power Windows, Power Seats, Heated Seats, Power Sunroof, Horn, Wiper/Washer Module, Headlight Washer, Windshield Washer Jet Heaters
Lighting:
Instrument Cluster, Light Switch Details, Headlights/Fog Lights, Turn/Hazard Lights, Park/Tail/Underhood Lights, License Plate/Luggage Compartment Lights, Back-up Lights, Brake Lights, Interior Lights, Glove Box Light/Cassette Box Ashtray Lights/Charging Socket
Climate Control:
Park Ventilation with HKR (Heated Seats/Defrost), Rear Window Defogger, Integrated Climate Regulation
Infotainment Electronics:
Radio/CD Player, Radio/Hi-Fi, Cellular Telephone, Cruise Control (Tempomat), Anti-Theft System, On-Board Computer
Crash Control Module:
Coverage of the crash control module, likely related to airbag deployment or safety system monitoring.
Procedures Included
Troubleshooting:
Extensive step-by-step diagnostic procedures, symptom-based troubleshooting guides, fault code interpretation (if applicable to the era's diagnostics).
Wiring Analysis:
Power Distribution Charts, Fuse Charts, Ground Distribution, Data Link information for identifying circuit functions and connections.
Component Diagnostics:
Specific tests for electrical components, sensors, actuators, and control modules.
Wiring Diagrams:
Detailed color-coded wiring diagrams for all electrical systems.
Component Location:
Component Location Charts and Views to identify the physical position of electrical parts.
Connector Identification:
Connector views to aid in identifying and troubleshooting harness connections.
Ground Points:
Detailed diagrams illustrating all ground distribution points for chassis and component grounding.
Technical Depth
Depth:
Comprehensive, targeting professional technicians and advanced DIY enthusiasts. Includes detailed diagrams and schematics.
Diagnostics Tools:
Information on diagnostic connectors and potential use of early diagnostic tools or multimeters for voltage, resistance, and continuity testing.
📊 Manual Specifications
File Format
Format:
Likely bound paperback or spiral-bound for workshop use. Digital formats were less common for this type of document at the time.
Print Quality
Quality:
Professional quality printing, designed for durability in a workshop environment. Includes high-resolution illustrations and diagrams.
Binding Type
Binding:
Likely perfect bound or saddle-stitched for smaller sections, potentially spiral-bound for ease of use on a workbench.
Paper Type
Paper:
Durable paper stock, often coated or heavier weight, to withstand handling and potential shop contamination.
Content Structure
Organization:
Highly organized by system, with an index for quick reference, and typically includes an introduction to symbols and basic electrical theory relevant to the vehicle.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline-6 Cylinder
Engine Displacement:
3.5 Liters (3430 cc)
Engine Code:
S38B35
Performance
Horsepower:
256 hp @ 6300 rpm (for M635CSi, L6 likely similar or slightly detuned)
Torque:
330 Nm (243 lb-ft) @ 4500 rpm (for M635CSi)
Fuel System
Fuel Delivery:
Bosch Motronic electronic fuel injection (EFI)
Engine Features
Valve Train:
DOHC, 4 valves per cylinder
Compression Ratio:
10.5:1
Induction Type:
Individual Throttle Bodies (ITBs) for the M635CSi/M6, contributing to its distinctive sound and responsiveness.
🔧 Transmission
Standard Transmission
Type:
5-Speed Manual (Getrag 280/5 or similar)
Optional Transmission
Type:
4-Speed Automatic (ZF 4HP22)
Features
Clutch:
Hydraulically actuated single dry plate clutch
📐 Dimensions
Exterior
Length:
Approx. 4750 mm (187.0 in)
Width:
Approx. 1730 mm (68.1 in)
Height:
Approx. 1380 mm (54.3 in)
Wheelbase
Wheelbase:
Approx. 2570 mm (101.2 in)
Weights
Curb Weight:
Approx. 1500-1600 kg (3300-3520 lbs)
🛡️ Safety Features
Ratings
Crash Test Data:
No official NHTSA or Euro NCAP ratings for this specific vintage, but E24 platform known for robust construction.
Active Features
Braking System:
Four-wheel Anti-lock Braking System (ABS)
Suspension:
Independent front and rear suspension, often with self-leveling rear suspension.
Passive Features
Airbags:
Driver's side airbag (often standard on later models/facelifts, but may be optional on early 1987 models - needs verification within manual).
Seatbelts:
Three-point inertia-reel seatbelts
💡 Technology Features
Infotainment
Audio System:
Optional premium Hi-Fi systems, often with separate amplifiers and component speakers. Radio/Cassette or Radio/CD player units.
Driver Assistance
Cruise Control:
Standard on L6/M6 variants, often referred to as 'Tempomat'.
Traction Control:
ABS (Anti-lock Braking System) was standard, and some very late models might have had early forms of traction control, though less common for this specific model year.
Connectivity
Telephone:
Optional integrated cellular telephone system.
Onboard Computer
Features:
Onboard computer providing basic diagnostics, trip computer functions, and system checks.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-7,500 miles or 12 months, depending on driving conditions. (Specific interval may be detailed in manual).
Spark Plugs:
Approximately every 30,000 miles. (Specific type and gap will be in the manual).
Fluid Specifications
Engine Oil:
SAE 15W-50 or 20W-50, API SG or higher (Check manual for exact BMW specification like 'BMW Special Oil'). Capacity ~5.5-6.0 liters.
Coolant:
BMW coolant or equivalent ethylene glycol based coolant with corrosion inhibitors (50/50 mix with distilled water). Capacity ~10-12 liters.
Brake Fluid:
DOT 3 or DOT 4 (Check manual for exact specification). Annual flush recommended.
Transmission Fluid:
Manual: BMW recommended gear oil (e.g., SAE 75W-90 GL-4). Automatic: ZF TE-ML 11A/B or equivalent (e.g., Dexron III). Check manual for exact spec and capacity.
Known Issues
Electrical:
Degradation of wiring insulation, faulty relays (especially for central locking, wipers), deteriorating headlight seals, fuse box corrosion, and intermittent issues with power accessories.
Engine Ancillary:
Cooling system components (radiator, hoses, water pump), fuel pump reliability, and idle control valve issues.
📚 Vehicle History
Brand Heritage
Bmw Performance Legacy:
BMW's reputation for building driver-focused, high-performance vehicles with advanced engineering.
Model Evolution
E24 Development:
The E24 was the first 6 Series BMW, launched in 1976. The L6 and M6 variants represent the pinnacle of performance and luxury for this generation.
Production
Production Years:
E24 generation: 1976-1989. M635CSi/L6 specific: 1983-1989.
Manufacturing Location:
Germany
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