🏷️ Basic Information Identification Make: BMW Model: M5 Chassis Code: E39 Model Year: 2003 Generation E Series Generation: E39 (Fifth Generation) Codes Engine Code Primary: S62 👋 Introduction Market Position Vehicle Class: High-performance luxury sedan Target Audience: Enthusiasts, owners seeking to perform their own maintenance and repairs, independent repair shops specializing in BMW. Competitive Analysis Competitors Era: Mercedes-Benz E-Class AMG, Audi S6, Porsche Panamera (later models), Jaguar XJ-R Key Features Manual Advantage 1: Vehicle-Specific (Not Generic) Manual Advantage 2: Technician-Level Detail Manual Advantage 3: Comprehensive Electrical Schematics Manual Advantage 4: Digital Format (Printable, Scalable, Portable) Value Proposition: Empowers owners to maintain and repair their M5 E39 with the same factory-level information used by BMW technicians, saving time and money. 📋 Manual Details Coverage Areas Model Variants Covered: All M5 E39 variants Repair Scope: A-Z (All Repairs) Page Count Estimated Page Count: Extensive (Exact count not specified, but implies comprehensive factory documentation) Manual Type Manual Classification: Factory Authorized Service and Repair Manual Usage Type: Dealership Technician Level Language Language: English Format Digital Format: PDF File Distribution: Speed Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Intake/Exhaust, Cooling, Lubrication, Ignition, Starting, Charging, Automatic Transmission, Manual Transmission, Transfer Case, Drive Shaft, Differential, Axles Chassis And Suspension: Suspension, Steering, Power Steering, Brakes (Control, Standard, Parking), Wheels, Tires Body And Interior: Body & Chassis, Exterior & Interior Trim, Doors, Hood, Windows, Mirrors, Seat Belts, Air Conditioning, Supplemental Restraint System (SRS), Seats, Instrument Panel, Door Locks Electrical And Electronics: Electrical System, Wiring Schematics, Engine Control System, Cruise Control, Engine Immobilizer, Wiper & Washer, Horn, Meter, Audio/Visual Systems, Multiplex/CAN Communication Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, inspections Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, fault code interpretation Repair Procedures: Step-by-step instructions for component removal, installation, adjustment, and rebuilding Calibration And Adjustment: Specific calibration procedures for electronic systems and mechanical components Technical Depth Depth Of Coverage: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including complex electronic diagnostics. Diagnostic Tools Reference: Implied reference to BMW's diagnostic tools (e.g., DIS, ISTA) and procedures for using them. Wiring Diagrams: Complete, detailed wiring schematics for all vehicle systems. Illustrations And Diagrams: High-quality illustrations and exploded view diagrams for component identification and assembly. 📊 Manual Specifications File Format Document Format: PDF Software Requirements: Adobe PDF Reader, Winzip (both free online) Operating System Compatibility: Windows (Vista 32/64, XP, ME, 98, NT, 2000), MAC Print Quality Printability: Fully Printable (individual pages or full manual) Image Scalability: Scalable Images (allows for enlarged printing of diagrams) Binding Type Binding: N/A (Digital format, no physical binding) Paper Type Paper Quality: N/A (Digital format, print on demand) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V8 Displacement: 4.9 Liters (4941 cc) Bore X Stroke: 94.0 mm x 89.0 mm Compression Ratio: 11.0:1 Performance Horsepower: 400 hp @ 6600 rpm (DIN) Torque: 368 lb-ft (500 Nm) @ 3800 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (Multi-point) Fuel Type: Premium Unleaded Gasoline (91-98 RON) Engine Features Valvetrain: Dual Overhead Camshafts (DOHC), 4 Valves per Cylinder, VANOS (Variable Valve Timing) Engine Management: Bosch Motronic ME 7.2 🔧 Transmission Standard Transmission Type: 6-speed Manual Transmission Manual Transmission Model: Getrag 420G Optional Optional Transmission: None (Exclusively manual for E39 M5) Features Clutch Type: Hydraulically operated, single dry plate Final Drive Ratio: 3.15:1 (Standard) 📐 Dimensions Exterior Length: 191.1 inches (4854 mm) Width: 71.0 inches (1803 mm) Height: 56.7 inches (1440 mm) Wheelbase: 111.4 inches (2830 mm) Weights Curb Weight: Approx. 3,800 - 3,900 lbs (1724 - 1769 kg) Gross Vehicle Weight Rating: Approx. 4,790 lbs (2173 kg) Cargo Trunk Capacity: 14.1 cu ft (400 liters) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-Star (for E39 platform generally) NHTSA Front Impact Passenger: 5-Star (for E39 platform generally) Active Features Braking System: Four-wheel disc brakes with ABS, Dynamic Stability Control (DSC), Electronic Brake-force Distribution (EBD) Traction Control: Automatic Stability Control and Traction (ASC+T) Passive Features Airbags: Frontal airbags (driver & passenger), Side airbags (front door mounted), Head Protection System (HPS) Seat Belts: Three-point inertia-reel seat belts with pretensioners and force limiters Chassis Construction: Reinforced safety cell, crumple zones 💡 Technology Features Infotainment Navigation System: Optional BMW Professional Navigation System with CD-ROM based maps. Audio System: BMW Business or Professional CD radios, optional Harman Kardon sound system. Driver Assistance Cruise Control: Standard cruise control system. Parking Assistance: Optional rear park distance control (PDC). Connectivity Telematics: Optional Tele Aid or BMW Assist telematics system (functionality may be limited due to network obsolescence). Climate Control Climate Control System: Dual-zone automatic climate control. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 - 10,000 miles or annually, depending on driving conditions (refer to manual for specific guidance). Brake Fluid Flush Interval: Every 2 years Coolant Flush Interval: Every 2-3 years or as per BMW specifications Spark Plug Replacement:...
Four-wheel disc brakes with ABS, Dynamic Stability Control (DSC), Electronic Brake-force Distribution (EBD)
Traction Control:
Automatic Stability Control and Traction (ASC+T)
Passive Features
Airbags:
Frontal airbags (driver & passenger), Side airbags (front door mounted), Head Protection System (HPS)
Seat Belts:
Three-point inertia-reel seat belts with pretensioners and force limiters
Chassis Construction:
Reinforced safety cell, crumple zones
💡 Technology Features
Infotainment
Navigation System:
Optional BMW Professional Navigation System with CD-ROM based maps.
Audio System:
BMW Business or Professional CD radios, optional Harman Kardon sound system.
Driver Assistance
Cruise Control:
Standard cruise control system.
Parking Assistance:
Optional rear park distance control (PDC).
Connectivity
Telematics:
Optional Tele Aid or BMW Assist telematics system (functionality may be limited due to network obsolescence).
Climate Control
Climate Control System:
Dual-zone automatic climate control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles or annually, depending on driving conditions (refer to manual for specific guidance).
Brake Fluid Flush Interval:
Every 2 years
Coolant Flush Interval:
Every 2-3 years or as per BMW specifications
Spark Plug Replacement:
Typically around 60,000 miles (refer to manual for specific plug type and interval)
Fluid Specifications
Engine Oil Type And Viscosity:
BMW Longlife-01 approved synthetic oil, typically SAE 0W-40 or 5W-30 (check manual for precise BMW LL-01 specification).
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol-based)
Brake Fluid Type:
DOT 4 (BMW Super-DOT 4 recommended)
Transmission Fluid Type:
MTF LT-2 (Manual Transmission Fluid) - specific BMW fluid is crucial.
Known Issues
Rod Bearings:
Potential for wear on rod bearings due to high-performance use; requires proactive inspection and potential replacement.
Rear Main Seal Leaks:
Common leak point, especially with age and mileage.
S62 Throttle Bodies:
Individual throttle bodies can become sticky or develop vacuum leaks, affecting performance and idle quality.
Cooling System:
Plastic expansion tanks can become brittle and crack; water pump and thermostat are also wear items.
Vanos System:
Seals within the VANOS system can degrade, leading to a loss of low-RPM torque and potential rattles.
📚 Vehicle History
Brand Heritage
Bmw M Division:
BMW M GmbH (Motorsport) division, renowned for creating high-performance versions of BMW's standard road cars.
Model Evolution
E39 M5 Introduction:
Introduced in 1998 (as a 1999 model in Europe, 2000 in North America), the E39 M5 represented the pinnacle of the 5 Series performance for its generation.
E39 M5 Engine Development:
The S62 engine was a development of the M62 V8, heavily modified by BMW M with individual throttle bodies, a unique crank, and upgraded internals for enhanced performance.
Production
Production Years:
1998-2003
Production Location:
Dingolfing, Germany
Total Production Numbers:
Approximately 20,484 units worldwide
🏆 Awards & Recognition
Recognitions
Car And Driver Award:
Car and Driver's 10Best list multiple times (for the E39 generation generally, with M5 variants being highly acclaimed).
Motor Trend Award:
Highly praised by automotive journalists for its performance and handling.
Certifications
Manual Quality Certification:
Factory authorized and produced for dealership use, indicating adherence to BMW's internal technical documentation standards.
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