BMW R1150GS Factory Service/Repair/ Workshop Manual
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đˇī¸ Basic Information Identification Make: BMW Model: R1150GS Generation Generation Designation: Second Generation (R21 platform) Codes Chassis Code: R21 đ Introduction Market Position Segment: Adventure Touring Motorcycle Reputation: Renowned for its robust engineering, long-distance comfort, and all-terrain capability. Competitive Analysis Competitors: Honda Africa Twin, Yamaha TÊnÊrÊ, Triumph Tiger, Moto Guzzi Stelvio, Ducati Multistrada (in its era). Key Features Engine Layout: Opposed-twin (Boxer) engine for a low center of gravity and excellent balance. Drivetrain Type: Shaft drive for low maintenance. Suspension Design: Telelever front suspension for improved ride and handling, especially under braking. Versatility: Suitable for long-distance touring, commuting, and off-road exploration. đ Manual Details Coverage Areas Coverage Scope: Comprehensive maintenance, diagnosis, and repair for the BMW R1150GS Page Count Estimated Page Count: Approximately 600-800 pages (typical for comprehensive factory service manuals) Manual Type Type: Factory Service / Repair / Workshop Manual Language Language: English Format Format: Instant Digital Download (PDF) đ Manual Coverage Systems Covered Engine: Detailed coverage of the R21 Boxer engine, including cylinder head, valve train, piston and connecting rod, crankshaft, timing chain, oil pump, and lubrication system. Fuel System: Fuel injection system (Bosch Motronic MA 2.4), fuel pump, fuel injectors, throttle body, and evaporative emission control system. Ignition System: Electronic ignition system, spark plugs, ignition coils, and Motronic control unit diagnostics. Transmission: Six-speed gearbox, clutch operation (single dry plate), gearbox oil, and maintenance. Drivetrain: Cardan shaft drive, final drive unit, rear axle, and associated bearings and seals. Brakes: Front and rear braking systems, including ABS II (optional), brake calipers, master cylinders, brake lines, brake pads, and rotor specifications. Suspension: Front Telelever suspension, rear Monolever swingarm with adjustable shock absorber (pre-load and rebound damping). Electrical System: Charging system (alternator, voltage regulator), battery specifications, starter motor, lighting system (headlight, tail light, turn signals), horn, and wiring diagrams. Bodywork: Fairing, fuel tank, seat, fenders, luggage system mounting points, and general body panel removal/installation. Chassis And Frame: Frame structure, steering head bearings, and wheel bearings. Procedures Included Maintenance: Scheduled maintenance checks, oil and filter changes, spark plug replacement, air filter cleaning/replacement, brake fluid flush, clutch fluid check, and tire pressure checks. Diagnostics: Troubleshooting guides for common issues, fault code reading (if applicable via diagnostic tools), electrical system troubleshooting, and engine performance diagnostics. Repair: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all major systems. Adjustments: Valve clearance adjustment, throttle cable adjustment, clutch cable adjustment (if applicable), idle speed adjustment, and suspension adjustments. Torque Specifications: Essential torque values for critical fasteners throughout the motorcycle. Technical Depth Depth: Comprehensive from basic service to major overhaul and component rebuilds. Covers detailed schematics and diagnostic procedures. đ Manual Specifications File Format File Type: PDF Searchability: Text-searchable for quick information retrieval. Print Quality Resolution: High-resolution scans suitable for printing key pages or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) âī¸ Engine Specifications Primary Engine Engine Type: Air/oil-cooled, four-stroke, two-cylinder boxer engine Displacement: 1130 cc (1.13 liters) Bore X Stroke: 95 mm x 79 mm Compression Ratio: 9.5:1 Valve Train: SOHC (Single Overhead Camshaft), 4 valves per cylinder, pushrod actuated Performance Horsepower: Approx. 85 hp (63 kW) at 6750 rpm Torque: Approx. 98 Nm (72 lb-ft) at 5250 rpm Fuel System Fuel Delivery: Electronic fuel injection (EFI) with Bosch Motronic MA 2.4 Fuel Type: Unleaded gasoline, minimum octane rating 91 (RON+MON)/2 đ§ Transmission Standard Gearbox Type: 6-speed manual transmission Clutch Type: Single dry plate, diaphragm spring clutch Features Final Drive: Shaft drive Gear Ratios: 1st: 3.46, 2nd: 2.47, 3rd: 1.78, 4th: 1.34, 5th: 1.11, 6th: 0.96 (approximate, check specific model year for exact ratios) Transmission Oil Capacity: Approximately 1.0 liter (check manual for exact specification and type) đ Dimensions Exterior Length: Approx. 2230 mm (87.8 in) Width: Approx. 910 mm (35.8 in) at handlebars Height: Approx. 1400 mm (55.1 in) at windscreen Weights Dry Weight: Approx. 230 kg (507 lbs) Gross Vehicle Weight Rating: Approx. 450 kg (992 lbs) Fuel Tank Capacity: 25 liters (6.6 US gallons), including 4-liter reserve đĄī¸ Safety Features Ratings ABS: Optional BMW Motorrad Integral ABS II (partially integrated or fully integrated depending on model variant and year). Active Features Braking System: Hydraulic disc brakes front and rear. Dual disc front, single disc rear. Lighting: Halogen headlight, integrated turn signals, LED taillight. Passive Features Chassis Design: Robust steel tube frame providing stability and rigidity. đĄ Technology Features Infotainment Dashboard Display: Analog speedometer and tachometer, digital multi-function display (clock, trip meter, gear indicator, fuel level, warning lights). Driver Assistance ABS System: Integral ABS II (optional, with varying levels of integration depending on the specific R1150GS variant). Connectivity Diagnostics Port: On-board diagnostics port for connecting diagnostic tools (requires specific BMW tool or compatible aftermarket scanner). đ§ Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km (6,000 miles) or annually, whichever comes...
Renowned for its robust engineering, long-distance comfort, and all-terrain capability.
Competitive Analysis
Competitors:
Honda Africa Twin, Yamaha TÊnÊrÊ, Triumph Tiger, Moto Guzzi Stelvio, Ducati Multistrada (in its era).
Key Features
Engine Layout:
Opposed-twin (Boxer) engine for a low center of gravity and excellent balance.
Drivetrain Type:
Shaft drive for low maintenance.
Suspension Design:
Telelever front suspension for improved ride and handling, especially under braking.
Versatility:
Suitable for long-distance touring, commuting, and off-road exploration.
đ Manual Details
Coverage Areas
Coverage Scope:
Comprehensive maintenance, diagnosis, and repair for the BMW R1150GS
Page Count
Estimated Page Count:
Approximately 600-800 pages (typical for comprehensive factory service manuals)
Manual Type
Type:
Factory Service / Repair / Workshop Manual
Language
Language:
English
Format
Format:
Instant Digital Download (PDF)
đ Manual Coverage
Systems Covered
Engine:
Detailed coverage of the R21 Boxer engine, including cylinder head, valve train, piston and connecting rod, crankshaft, timing chain, oil pump, and lubrication system.
Fuel System:
Fuel injection system (Bosch Motronic MA 2.4), fuel pump, fuel injectors, throttle body, and evaporative emission control system.
Ignition System:
Electronic ignition system, spark plugs, ignition coils, and Motronic control unit diagnostics.
Cardan shaft drive, final drive unit, rear axle, and associated bearings and seals.
Brakes:
Front and rear braking systems, including ABS II (optional), brake calipers, master cylinders, brake lines, brake pads, and rotor specifications.
Suspension:
Front Telelever suspension, rear Monolever swingarm with adjustable shock absorber (pre-load and rebound damping).
Electrical System:
Charging system (alternator, voltage regulator), battery specifications, starter motor, lighting system (headlight, tail light, turn signals), horn, and wiring diagrams.
Bodywork:
Fairing, fuel tank, seat, fenders, luggage system mounting points, and general body panel removal/installation.
Chassis And Frame:
Frame structure, steering head bearings, and wheel bearings.
Procedures Included
Maintenance:
Scheduled maintenance checks, oil and filter changes, spark plug replacement, air filter cleaning/replacement, brake fluid flush, clutch fluid check, and tire pressure checks.
Diagnostics:
Troubleshooting guides for common issues, fault code reading (if applicable via diagnostic tools), electrical system troubleshooting, and engine performance diagnostics.
Repair:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all major systems.