BMW R1150R ABS & Non ABS Motorcycle Complete Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: R1150R Product Type: Motorcycle Service Repair Workshop Manual 👋 Introduction Market Position Positioning: Essential resource for R1150R owners seeking to perform their own maintenance and repairs, offering significant cost savings. Competitive Analysis Advantage: Comprehensive coverage for both ABS and Non-ABS variants in a single, easily accessible digital format. Key Features Ease Of Use: Step-by-step instructions and clear pictures make complex tasks manageable for DIY enthusiasts. Lifetime Access: Downloadable manual is yours to keep forever, allowing for repeated access. Customization: Ability to print specific pages, chapters, or the entire manual as needed. 📋 Manual Details Coverage Areas Model Variants Covered: ABS and Non-ABS models Trim Levels Covered: All trim levels Transmission Types Covered: All transmission types Engine Variants Covered: All engine variants General Coverage: Complete A-Z service and repair procedures Page Count Estimated Page Count: Refer to actual manual content for precise count (typically 300-600+ pages for this type of comprehensive manual) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Delivery Format: Digital Download (PDF) Accessibility: Printable, viewable on PC, Mac, tablets, smartphones 📖 Manual Coverage Systems Covered Engine: Full overhaul, tuning, lubrication, cooling system, fuel system, exhaust system, intake system, starting system Transmission: Gearbox overhaul, clutch service, drive shaft maintenance, final drive service Chassis: Frame inspection and repair, suspension system (front forks, rear shock), steering system Brakes: ABS system diagnostics and repair, hydraulic system bleeding, pad replacement, caliper service, disc inspection Electrical: Wiring diagrams, ignition system, lighting, battery, charging system, starter motor, instrument cluster, fault finding Bodywork: Panel removal and installation, seat service, fuel tank maintenance, fairings, fenders Procedures Included Maintenance: Routine checks, oil changes, filter replacements, spark plug servicing, brake fluid flush, coolant flush, chain adjustment (if applicable, though R1150R is shaft drive) Troubleshooting: Diagnostic procedures for common and uncommon faults, error code interpretation (if applicable) Repair: Component-level repair, assembly and disassembly guides for all major systems, part replacement instructions Rebuild: Engine rebuild procedures, gearbox rebuild, suspension component overhaul Adjustment: Valve clearance adjustment, throttle cable adjustment, clutch lever adjustment, suspension adjustments Technical Depth Depth: Comprehensive, covering basic maintenance to full engine and transmission rebuilds with detailed diagnostics. 📊 Manual Specifications File Format Format: PDF Software Requirement: Adobe Reader (free download) Print Quality Printability: High quality for clear printing of text and diagrams Binding Type Binding: Digital (no physical binding) Paper Type Paper Type: Digital (N/A for printed output, user chooses) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, flat-twin (boxer) engine Displacement: 1130 cc (1.13 Liter) Bore X Stroke: 99 mm x 73.5 mm Compression Ratio: 9.0:1 Valve Train: 2 valves per cylinder, pushrod operated overhead valves (OHV) Performance Horsepower: Approx. 85 HP (63 kW) at 6750 RPM (varies slightly by market/spec) Torque: Approx. 98 Nm (72 lb-ft) at 5250 RPM (varies slightly by market/spec) Fuel System Fuel Delivery: Electronic fuel injection (Bosch Motronic MA 2.4) Fuel Type: Unleaded gasoline, minimum 91 octane (RON + MON)/2, or 87 octane (R+M)/2 Lubrication System Oil Type: SAE 20W-50 API SG or higher (refer to manual for specific BMW recommendations) Oil Capacity: Approx. 4.0 Liters (4.2 US qts) with filter change 🔧 Transmission Standard Type: 6-speed manual transmission Clutch: Single dry plate, hydraulically actuated Drive: Shaft drive to rear wheel Features Gear Ratios: Refer to manual for specific gear ratios Final Drive Ratio: Refer to manual for specific final drive ratio Maintenance Gearbox Oil Type: SAE 80W/90 API GL-5 (refer to manual for specific BMW recommendations) Final Drive Oil Type: SAE 80W/90 API GL-5 (refer to manual for specific BMW recommendations) 📐 Dimensions Exterior Length: Approx. 2230 mm (87.8 in) Width: Approx. 870 mm (34.3 in) over handlebars Height: Approx. 1275 mm (50.2 in) to handlebar Weights Dry Weight: Approx. 207 kg (456 lbs) Wet Weight: Approx. 227 kg (500 lbs) (fully fueled, with ABS) Payload Capacity: Refer to manual for specific Gross Vehicle Weight Rating (GVWR) 🛡️ Safety Features Ratings ABS System: Available with BMW Motorrad Integral ABS (2-channel system) Active Features Braking System: Dual front disc brakes, single rear disc brake. Integral ABS with linked braking (front and rear brakes applied via front lever). Lighting: Halogen headlight, LED taillight, standard turn signals Passive Features Frame Construction: Steel tube frame 💡 Technology Features Infotainment Instrumentation: Analog tachometer, digital speedometer, fuel gauge, gear indicator, clock, trip computer, warning lights Driver Assistance ABS: Integral ABS system (available option) Connectivity Diagnostic Port: OBD-II or proprietary BMW diagnostic connector for fault code reading (requires appropriate tools, detailed in manual) 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km (6,000 miles) or annually, whichever comes first (verify in manual) Valve Adjustment Interval: Typically every 20,000 km (12,000 miles) or as specified in the manual Brake Fluid Flush: Typically every 2 years (verify in manual) Spark Plug Replacement: Refer to manual, often around 20,000-40,000...
SAE 20W-50 API SG or higher (refer to manual for specific BMW recommendations)
Oil Capacity:
Approx. 4.0 Liters (4.2 US qts) with filter change
🔧 Transmission
Standard
Type:
6-speed manual transmission
Clutch:
Single dry plate, hydraulically actuated
Drive:
Shaft drive to rear wheel
Features
Gear Ratios:
Refer to manual for specific gear ratios
Final Drive Ratio:
Refer to manual for specific final drive ratio
Maintenance
Gearbox Oil Type:
SAE 80W/90 API GL-5 (refer to manual for specific BMW recommendations)
Final Drive Oil Type:
SAE 80W/90 API GL-5 (refer to manual for specific BMW recommendations)
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (87.8 in)
Width:
Approx. 870 mm (34.3 in) over handlebars
Height:
Approx. 1275 mm (50.2 in) to handlebar
Weights
Dry Weight:
Approx. 207 kg (456 lbs)
Wet Weight:
Approx. 227 kg (500 lbs) (fully fueled, with ABS)
Payload Capacity:
Refer to manual for specific Gross Vehicle Weight Rating (GVWR)
🛡️ Safety Features
Ratings
ABS System:
Available with BMW Motorrad Integral ABS (2-channel system)
Active Features
Braking System:
Dual front disc brakes, single rear disc brake. Integral ABS with linked braking (front and rear brakes applied via front lever).
Lighting:
Halogen headlight, LED taillight, standard turn signals
Passive Features
Frame Construction:
Steel tube frame
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, digital speedometer, fuel gauge, gear indicator, clock, trip computer, warning lights
Driver Assistance
ABS:
Integral ABS system (available option)
Connectivity
Diagnostic Port:
OBD-II or proprietary BMW diagnostic connector for fault code reading (requires appropriate tools, detailed in manual)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first (verify in manual)
Valve Adjustment Interval:
Typically every 20,000 km (12,000 miles) or as specified in the manual
Brake Fluid Flush:
Typically every 2 years (verify in manual)
Spark Plug Replacement:
Refer to manual, often around 20,000-40,000 km depending on plug type
Fluid Specifications
Brake Fluid:
DOT 4 (verify in manual for specific system requirements)
Coolant:
BMW approved coolant/antifreeze (typically ethylene glycol based with corrosion inhibitors)
Known Issues
Common Issues:
Output shaft seal leaks, clutch slave cylinder seal failures, ABS sensor issues, fuel pump relay problems (refer to manual for detailed diagnosis and repair)
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad has a long history of producing reliable and technically advanced motorcycles, particularly known for their boxer engines and shaft drive.
Model Evolution
Model Lineage:
The R1150R is part of BMW's 'R' series boxer-twin roadster lineup, evolving from earlier models like the R1100R. It was succeeded by the R1200R.
Production
Production Years:
2001-2006
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Market Reputation:
The R1150R is generally well-regarded for its comfortable ride, strong performance, and enduring build quality, making it a popular choice for touring and everyday riding.
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