BMW R1200 R1200C R 1200 C Motorcycle Complete Workshop Service Repair Manual 1997 1998 1999 2000 2001 2002 2003 2004
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🏷️ Basic Information Identification Make: BMW Model: R 1200 C Model Designation: R1200C Generation Applicable Years: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 Codes Chassis Code: R28 👋 Introduction Market Position Motorcycle Segment: Cruiser/Touring motorcycle, known for its boxer-twin engine and distinctive styling Competitive Analysis Key Competitors: Honda Shadow series, Harley-Davidson Sportster and Softail models, Indian Chief models Key Features Distinctive Characteristics: Shaft drive, Boxer-twin engine, unique styling, comfortable riding position for touring and cruising 📋 Manual Details Coverage Areas Content Scope: Complete Workshop Service Repair Page Count Estimated Pages: Extensive (typical workshop manuals for this era exceed 500 pages, specific count not provided but implies comprehensive coverage) Manual Type Manual Category: Service and Repair Manual Language Primary Language: English (presumed, standard for this product) Format Delivery Format: Downloadable (digital format, likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (disassembly, assembly, troubleshooting), Transmission (gearbox, clutch), Final Drive (driveshaft, bevel gear) Chassis: Frame, Suspension (front fork, rear shock absorber), Wheels, Tires, Brakes (hydraulic system, ABS if applicable) Electrical: Ignition system, Fuel injection system, Lighting, Instrumentation, Battery, Starter, Charging system, ABS wiring (if applicable) Bodywork: Body panels, Seat, Fuel tank, Fenders, Handlebars, Controls Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, chain/driveshaft maintenance, brake fluid flush, air filter cleaning/replacement Troubleshooting: Diagnostic procedures for common issues, electrical fault finding, engine performance problems Repair Tasks: Engine rebuild, transmission overhaul, suspension component replacement, brake caliper service, electrical component repair Technical Adjustments: Valve clearance adjustment, idle speed setting, fuel injection system calibration (where applicable) Technical Depth Diagnostic Capabilities: Detailed diagnostic charts, fault code interpretation (if applicable), step-by-step troubleshooting guides Rebuild Procedures: Comprehensive disassembly and reassembly instructions for major components like engine and transmission Specifications Data: Torque values, tolerances, fluid capacities, electrical resistance readings, compression test parameters 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) - common for downloadable manuals Print Quality Document Clarity: High-resolution images and diagrams, clear text for easy reading and printing Binding Type Physical Format: Not Applicable (Downloadable) Paper Type Physical Format: Not Applicable (Downloadable) ⚙️ Engine Specifications Primary Engine Engine Type: Air/oil-cooled, four-stroke boxer-twin cylinder engine Displacement: 1170 cc (1.2 Liters) Bore X Stroke: 101 mm x 73 mm Engine Configuration: Horizontally opposed cylinders Valve Train: 2 valves per cylinder, pushrod actuated Cooling System: Air and Oil cooling Performance Horsepower Output: Approximately 61 hp (45 kW) at 5250 rpm (figures may vary slightly by year/market) Torque Output: Approximately 70.8 lb-ft (96 Nm) at 3500 rpm (figures may vary slightly by year/market) Fuel System Fuel Delivery: Electronic fuel injection (Bosch Motronic 2.2 or similar) Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 🔧 Transmission Standard Transmission Type: 5-speed manual gearbox Optional Transmission Options: None (5-speed manual was standard) Features Final Drive: Shaft drive with enclosed bevel gear final drive Clutch Type: Single dry plate clutch (actuated by hydraulic system) 📐 Dimensions Exterior Length: Approximately 2235 mm (88.0 inches) Width: Approximately 870 mm (34.3 inches) at handlebars Height: Approximately 1130 mm (44.5 inches) at handlebars Seat Height: Approximately 760 mm (29.9 inches) Wheelbase: Approximately 1577 mm (62.1 inches) Weights Dry Weight: Approximately 228 kg (503 lbs) Gross Vehicle Weight Rating: Approximately 440 kg (970 lbs) Fuel Tank Capacity: Approximately 17.5 Liters (4.6 US gallons) 🛡️ Safety Features Ratings Crash Test Information: Motorcycle safety standards apply; no specific crash ratings like cars. Manual will cover brake system integrity and handling dynamics. Active Features Braking System: Dual disc front brakes, single disc rear brake. Optional ABS (Anti-lock Braking System) available on some models. Lighting: Halogen headlamp, LED taillight, turn signals Passive Features Frame Construction: Steel tube frame for robust support Control Systems: Stable handling characteristics due to Boxer engine layout and chassis design 💡 Technology Features Infotainment Audio System: Optional audio system available on some models, typically a basic AM/FM radio with speakers. Driver Assistance ABS: Anti-lock Braking System (ABS) was an optional feature for certain model years, enhancing braking safety. Connectivity Diagnostic Port: Diagnostic port for electronic fault diagnosis (BMW specific connector). 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually, whichever comes first (refer to manual for exact details) Major Service Interval: Typically around 20,000 km (12,000 miles) for valve checks, etc. (consult manual for specific schedule) Fluid Specifications Engine Oil Type: BMW recommends specific synthetic motorcycle oils meeting API SG/SH/SJ or higher, ACEA A2/A3 standards. Viscosity typically 15W-40 or 20W-50 depending on climate. Consult manual for exact OEM specification (e.g., BMW Motorrad Advanced Synthetic Oil). Engine Oil Capacity: Approximately 4.0 Liters (4.2 US quarts) with filter change (verify in manual) Transmission Oil Type: Gear oil, typically SAE 75W-90 or similar GL-5 specification (consult manual) Final Drive Oil Type: Gear oil, typically SAE 75W-90 or similar GL-5 specification (consult manual) Brake Fluid Type: DOT 4 hydraulic brake fluid Known Issues Common...
Approximately 61 hp (45 kW) at 5250 rpm (figures may vary slightly by year/market)
Torque Output:
Approximately 70.8 lb-ft (96 Nm) at 3500 rpm (figures may vary slightly by year/market)
Fuel System
Fuel Delivery:
Electronic fuel injection (Bosch Motronic 2.2 or similar)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Optional
Transmission Options:
None (5-speed manual was standard)
Features
Final Drive:
Shaft drive with enclosed bevel gear final drive
Clutch Type:
Single dry plate clutch (actuated by hydraulic system)
📐 Dimensions
Exterior
Length:
Approximately 2235 mm (88.0 inches)
Width:
Approximately 870 mm (34.3 inches) at handlebars
Height:
Approximately 1130 mm (44.5 inches) at handlebars
Seat Height:
Approximately 760 mm (29.9 inches)
Wheelbase:
Approximately 1577 mm (62.1 inches)
Weights
Dry Weight:
Approximately 228 kg (503 lbs)
Gross Vehicle Weight Rating:
Approximately 440 kg (970 lbs)
Fuel Tank Capacity:
Approximately 17.5 Liters (4.6 US gallons)
🛡️ Safety Features
Ratings
Crash Test Information:
Motorcycle safety standards apply; no specific crash ratings like cars. Manual will cover brake system integrity and handling dynamics.
Active Features
Braking System:
Dual disc front brakes, single disc rear brake. Optional ABS (Anti-lock Braking System) available on some models.
Lighting:
Halogen headlamp, LED taillight, turn signals
Passive Features
Frame Construction:
Steel tube frame for robust support
Control Systems:
Stable handling characteristics due to Boxer engine layout and chassis design
💡 Technology Features
Infotainment
Audio System:
Optional audio system available on some models, typically a basic AM/FM radio with speakers.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature for certain model years, enhancing braking safety.
Connectivity
Diagnostic Port:
Diagnostic port for electronic fault diagnosis (BMW specific connector).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first (refer to manual for exact details)
Major Service Interval:
Typically around 20,000 km (12,000 miles) for valve checks, etc. (consult manual for specific schedule)
Fluid Specifications
Engine Oil Type:
BMW recommends specific synthetic motorcycle oils meeting API SG/SH/SJ or higher, ACEA A2/A3 standards. Viscosity typically 15W-40 or 20W-50 depending on climate. Consult manual for exact OEM specification (e.g., BMW Motorrad Advanced Synthetic Oil).
Engine Oil Capacity:
Approximately 4.0 Liters (4.2 US quarts) with filter change (verify in manual)
Transmission Oil Type:
Gear oil, typically SAE 75W-90 or similar GL-5 specification (consult manual)
Final Drive Oil Type:
Gear oil, typically SAE 75W-90 or similar GL-5 specification (consult manual)
Occasional issues with wiring harness connections, particularly related to the ignition or charging system.
Engine Performance:
Can suffer from occasional fueling issues if injectors or sensors are not maintained, or due to age of components like the fuel pump relay.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW)
Motorcycle Legacy:
Long history of producing iconic motorcycles, particularly known for the R-series Boxer engines and touring capabilities
Model Evolution
R Series Heritage:
Direct descendant of BMW's continuous development of the boxer-twin platform, adapting it for the cruiser/custom market
R1200C Introduction:
Introduced in the mid-1990s as BMW's first significant foray into the cruiser segment, designed to appeal to a different rider demographic
Production
Production Period:
Produced from 1997 to 2004
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards are not widely documented for the R1200C itself, it was recognized for its unique design and BMW's established reputation for engineering quality.
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