The R1200C, produced from 1997 to 2005, is a distinctive motorcycle that blends renowned engineering quality with the cruiser aesthetic. Featuring an air-cooled, four-stroke boxer twin-cylinder engine with a displacement of 1170 cc, the R1200C offers a unique riding experience characterized by its traditional boxer engine architecture and modern styling. This model represents a successful entry into the cruiser market, known for its comfortable ride, distinctive character, and a long-standing reputation for innovation and performance. This comprehensive Factory Service Repair Manual for the 2002 R1200C provides in-depth coverage for owners, DIY enthusiasts, and independent mechanics. It details routine maintenance, fluid checks, and component inspections, alongside step-by-step repair procedures for all major systems, including the engine, drivetrain, chassis, and electrical components. The manual also includes troubleshooting guides, diagnostic information, and special techniques used by professional mechanics, ensuring users can effectively maintain and repair their vehicle, thereby empowering informed decisions and potential labor cost savings. 🏷️ Basic Information Identification Make: BMW Model: R1200C Year: 2002 Codes Engine Code: M254 Chassis Code: K25 👋 Introduction Market Position Target Audience: BMW R1200C owners, DIY enthusiasts, independent mechanics Competitive Analysis Competitor Manuals: Distinguished by being 'Actual Genuine Repair Service Factory Manuals', not 3rd party reproductions. Key Features Unique Selling Points: Official factory content, comprehensive coverage, detailed illustrations, troubleshooting guide, cost savings on labor. Value Proposition Owner Benefit: Empowers owners to make informed maintenance and repair decisions, potentially saving $50-$60 per hour in labor costs. 📋 Manual Details Coverage Areas Applicable Models: BMW R1200C (all styles) Applicable Years: 2002 Page Count Estimated Page Count: Hundreds of pages Manual Type Type: Factory Service Repair Manual Authenticity: Actual Genuine Repair Service Factory Manuals, not 3rd party Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission Drivetrain: Crankshaft/Transmission, Wheels/Tires, Final Drive Chassis: Brakes, Suspension, Steering, Frame Electrical: Electrical System, Wiring Diagrams Procedures Included Maintenance: Routine maintenance, fluid checks, component inspections Diagnostics: Fault symptom diagnosis, troubleshooting guides, engine management systems analysis Repair: Step-by-step repair procedures for all covered systems, component testing and replacement Tuning: Performance tuning advice and procedures Wiring Diagrams: Detailed wiring diagrams are included for tracing and verifying the electrical system. Common Fixes: Provides information on common fixes allowing owners to communicate effectively with mechanics. Technical Depth Depth: Comprehensive, from fundamental maintenance to advanced diagnostics and complete rebuilds Special Techniques: Features 'secret techniques' used by top mechanics for testing suspected parts. 📊 Manual Specifications File Format Compatibility: All PC based Windows operating systems and Mac Storage: Saves to hard drive, can be burned to CD-ROM Print Quality Printability: Printable without any restriction (individual pages or entire manual) Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Software Requirements Required Software: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke boxer twin-cylinder engine Displacement: 1170 cc (71.5 cu in) Performance Horsepower: Approx. 61 hp (45 kW) at 5000 rpm (speculative, actual may vary slightly for 2002 model year) Torque: Approx. 70 lb-ft (95 Nm) at 3000 rpm (speculative, actual may vary slightly for 2002 model year) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Bosch Motronic MA 2.4 Fuel Type: Unleaded gasoline, minimum octane rating 91 (RON+MON)/2 Engine Top End Valve Actuation: Overhead camshafts (OHC), 4 valves per cylinder, actuated by pushrods and rocker arms. 🔧 Transmission Standard Transmission Type: 5-speed manual gearbox Optional Optional Transmission: N/A Features Clutch Type: Single dry plate clutch (diaphragm spring) Final Drive: Shaft drive to rear wheel 📐 Dimensions Exterior Length: Approx. 2300 mm (90.6 in) Width: Approx. 920 mm (36.2 in) at handlebars Weights Dry Weight: Approx. 211 kg (465 lbs) Gross Vehicle Weight Rating: Approx. 440 kg (970 lbs) 🛡️ Safety Features Ratings Safety Certification: DOT/ECE compliant lighting and safety features Active Features Braking System: BMW Motorrad Integral ABS (optional on some models, likely available for 2002 R1200C) Passive Features Lighting: Halogen headlight, LED taillight 💡 Technology Features Infotainment Instrumentation: Analog speedometer and tachometer, digital odometer, trip meter, clock, gear indicator (if equipped). Driver Assistance ABS: Optional BMW Motorrad Integral ABS system provides anti-lock braking for enhanced safety. Connectivity Diagnostics: On-board diagnostics (OBD) capabilities for service technicians, facilitated by the manual's troubleshooting sections. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or 1 year (refer to manual for exact details) Valve Clearance Check: Every 20,000 km (refer to manual for exact details) Fluid Specifications Engine Oil: SAE 20W-50 API SG or higher (check manual for specific BMW approval, e.g., BMW Motorrad Approved) Gearbox Oil: SAE 75W-90 API GL-4 or GL-5 (refer to manual) Final Drive Oil: SAE 75W-140 API GL-5 (refer to manual) Brake Fluid: DOT 4 (refer to manual for specific BMW recommendation) Known Issues Common Wear Items: Clutch wear,...