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BMW R850 R850GS 1995 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: R850R Model Variant: R850GS Year: 1995 Codes Chassis Code Prefix: R259 👋 Introduction Market Position Segment: Touring/Adventure motorcycle segment, known for versatility and boxer-twin character Competitive Analysis Competitors Era: Honda VFR/Africa Twin, Yamaha XT/Super Tenere, Suzuki DR Big, Kawasaki KLR Key Features Engine Layout: Air-cooled flat-twin boxer engine Drivetrain Type: Shaft drive Suspension Design: Typically features BMW's Telelever front suspension for improved handling and stability (though some R850 variants might differ slightly) 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, maintenance, and repair for all R850R and R850GS models Secondary Coverage: Troubleshooting, diagnostics, technical specifications Page Count Estimated Pages: High (typical workshop manuals for this era are 500+ pages, exact count not provided) Manual Type Type: Workshop Repair Service Manual Language Language: English (assumed, common for official BMW service documentation) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, component specifications, timing, valve clearance Engine Management: Fuel injection system, ignition system, sensor diagnostics, ECU troubleshooting Transmission Drivetrain: Gearbox service, clutch operation, final drive maintenance, shaft drive inspection Suspension Steering: Front fork (telelever or conventional depending on exact R850 variant), rear monoshock, steering head bearing service Brakes: ABS system (if equipped), brake fluid changes, caliper overhaul, disc inspection, hydraulic lines Electrical System: Wiring diagrams, battery, charging system (alternator, regulator), lighting, starter motor, fuses, relays Bodywork Chassis: Frame inspection, body panel removal/installation, seat, fairings, luggage systems Exhaust System: Exhaust components, lambda sensor (if applicable), catalytic converter (if applicable) Wheels Tires: Wheel bearing maintenance, tire replacement, wheel balancing Procedures Included Routine Maintenance: Oil and filter changes, spark plug replacement, air filter service, brake adjustments Scheduled Maintenance: Valve clearance checks, drive shaft spline lubrication, fork oil changes Troubleshooting Diagnostics: Systematic fault finding, error codes, electrical diagnostics Component Rebuild: Detailed procedures for major component overhauls (engine, gearbox, suspension) Torque Specifications: Crucial torque values for all fasteners and assemblies Special Tools: Identification and usage of BMW-specific tools Technical Depth Depth Level: Professional-grade, suitable for dealership technicians and experienced home mechanics Diagnostic Tools Interface: References to diagnostic procedures and potential interface requirements (e.g., BMW diagnostic tools) 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable if properly generated from original documentation Print Quality Resolution: Varies based on source, but typically good for technical diagrams and text Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, air-cooled flat-twin boxer engine Displacement: 848 cc Bore X Stroke: 90.0 mm x 66.0 mm (typical for this engine family) Compression Ratio: 9.2:1 (typical) Performance Horsepower: Approx. 70 hp @ 7250 rpm (factory spec) Torque: Approx. 75 Nm (55 lb-ft) @ 5000 rpm (factory spec) Fuel System Fuel Delivery: Bosch Motronic electronic fuel injection (EFI) Fuel Type: Unleaded gasoline (RON 91 or higher recommended) Ignition System Ignition Type: Electronic ignition (BMW Motronic) Cooling System Cooling Method: Air-cooled 🔧 Transmission Standard Transmission Type: 5-speed manual gearbox Clutch Type: Single dry plate, hydraulically operated Features Final Drive: Shaft drive with single-sided swingarm 📐 Dimensions Exterior Length: Approx. 2230 mm (R850GS specific, can vary) Width: Approx. 900 mm (R850GS specific, can vary) Height: Approx. 1380 mm (R850GS specific, can vary) Weights Dry Weight: Approx. 215 kg (R850GS specific, can vary) Gross Vehicle Weight: Approx. 450 kg (typical) Fuel Tank Capacity: Approx. 20 liters (including reserve) 🛡️ Safety Features Ratings ABS Availability: Optional ABS II system available Active Features Braking System: Dual front disc brakes, single rear disc brake Lighting: Halogen headlight, LED taillight (common) Passive Features Frame Construction: Steel tube frame Tire Sizes Front: 110/80 R18 (typical for R850GS) Tire Sizes Rear: 130/80 R17 (typical for R850GS) 💡 Technology Features Infotainment Infotainment System: Basic, no integrated infotainment system typical for this era. Focus on mechanical and electrical systems. Driver Assistance ABS: Optional ABS II system available on many models, which is a significant safety technology for its time. Connectivity Connectivity Features: None. Focus is on core motorcycle functionality. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or annually (refer to manual for specific confirmation) Valve Clearance Check: Every 20,000 km (typical for this era BMW boxer engines) Drive Shaft Spline Lubrication: Recommended every 10,000-20,000 km (critical for longevity) Fluid Specifications Engine Oil Type: SAE 15W-50 or 20W-50 API SG or higher (verify in manual) Engine Oil Capacity: Approx. 3.0 liters (with filter change) Brake Fluid Type: DOT 4 (or DOT 3 if specified by BMW for ABS II) Transmission Oil Type: Hypoid gear oil, SAE 80W-90 API GL-5 Final Drive Oil Type: Hypoid gear oil, SAE 80W-90 API GL-5 Known Issues Common Wear Items: Clutch wear, rear shock absorber wear, fuel pump (occasional), starter motor brushes Electrical Gremlins: Can occur on older bikes; check grounding points and connectors. Telelever Joint Play: Check for wear in the Telelever...
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BMW R850 R850GS 1995 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R850R
Model Variant:
R850GS
Year:
1995
Codes
Chassis Code Prefix:
R259
👋 Introduction
Market Position
Segment:
Touring/Adventure motorcycle segment, known for versatility and boxer-twin character
Competitive Analysis
Competitors Era:
Honda VFR/Africa Twin, Yamaha XT/Super Tenere, Suzuki DR Big, Kawasaki KLR
Key Features
Engine Layout:
Air-cooled flat-twin boxer engine
Drivetrain Type:
Shaft drive
Suspension Design:
Typically features BMW's Telelever front suspension for improved handling and stability (though some R850 variants might differ slightly)
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, maintenance, and repair for all R850R and R850GS models
Secondary Coverage:
Troubleshooting, diagnostics, technical specifications
Page Count
Estimated Pages:
High (typical workshop manuals for this era are 500+ pages, exact count not provided)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English (assumed, common for official BMW service documentation)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, component specifications, timing, valve clearance
Engine Management:
Fuel injection system, ignition system, sensor diagnostics, ECU troubleshooting
Transmission Drivetrain:
Gearbox service, clutch operation, final drive maintenance, shaft drive inspection
Suspension Steering:
Front fork (telelever or conventional depending on exact R850 variant), rear monoshock, steering head bearing service
Brakes:
ABS system (if equipped), brake fluid changes, caliper overhaul, disc inspection, hydraulic lines
Electrical System:
Wiring diagrams, battery, charging system (alternator, regulator), lighting, starter motor, fuses, relays
Bodywork Chassis:
Frame inspection, body panel removal/installation, seat, fairings, luggage systems
Exhaust System:
Exhaust components, lambda sensor (if applicable), catalytic converter (if applicable)
Wheels Tires:
Wheel bearing maintenance, tire replacement, wheel balancing
Procedures Included
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter service, brake adjustments
Scheduled Maintenance:
Valve clearance checks, drive shaft spline lubrication, fork oil changes
Troubleshooting Diagnostics:
Systematic fault finding, error codes, electrical diagnostics
Component Rebuild:
Detailed procedures for major component overhauls (engine, gearbox, suspension)
Torque Specifications:
Crucial torque values for all fasteners and assemblies
Special Tools:
Identification and usage of BMW-specific tools
Technical Depth
Depth Level:
Professional-grade, suitable for dealership technicians and experienced home mechanics
Diagnostic Tools Interface:
References to diagnostic procedures and potential interface requirements (e.g., BMW diagnostic tools)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if properly generated from original documentation
Print Quality
Resolution:
Varies based on source, but typically good for technical diagrams and text
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, air-cooled flat-twin boxer engine
Displacement:
848 cc
Bore X Stroke:
90.0 mm x 66.0 mm (typical for this engine family)
Compression Ratio:
9.2:1 (typical)
Performance
Horsepower:
Approx. 70 hp @ 7250 rpm (factory spec)
Torque:
Approx. 75 Nm (55 lb-ft) @ 5000 rpm (factory spec)
Fuel System
Fuel Delivery:
Bosch Motronic electronic fuel injection (EFI)
Fuel Type:
Unleaded gasoline (RON 91 or higher recommended)
Ignition System
Ignition Type:
Electronic ignition (BMW Motronic)
Cooling System
Cooling Method:
Air-cooled
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Clutch Type:
Single dry plate, hydraulically operated
Features
Final Drive:
Shaft drive with single-sided swingarm
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (R850GS specific, can vary)
Width:
Approx. 900 mm (R850GS specific, can vary)
Height:
Approx. 1380 mm (R850GS specific, can vary)
Weights
Dry Weight:
Approx. 215 kg (R850GS specific, can vary)
Gross Vehicle Weight:
Approx. 450 kg (typical)
Fuel Tank Capacity:
Approx. 20 liters (including reserve)
🛡️ Safety Features
Ratings
ABS Availability:
Optional ABS II system available
Active Features
Braking System:
Dual front disc brakes, single rear disc brake
Lighting:
Halogen headlight, LED taillight (common)
Passive Features
Frame Construction:
Steel tube frame
Tire Sizes Front:
110/80 R18 (typical for R850GS)
Tire Sizes Rear:
130/80 R17 (typical for R850GS)
💡 Technology Features
Infotainment
Infotainment System:
Basic, no integrated infotainment system typical for this era. Focus on mechanical and electrical systems.
Driver Assistance
ABS:
Optional ABS II system available on many models, which is a significant safety technology for its time.
Connectivity
Connectivity Features:
None. Focus is on core motorcycle functionality.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or annually (refer to manual for specific confirmation)
Valve Clearance Check:
Every 20,000 km (typical for this era BMW boxer engines)
Drive Shaft Spline Lubrication:
Recommended every 10,000-20,000 km (critical for longevity)
Fluid Specifications
Engine Oil Type:
SAE 15W-50 or 20W-50 API SG or higher (verify in manual)
Engine Oil Capacity:
Approx. 3.0 liters (with filter change)
Brake Fluid Type:
DOT 4 (or DOT 3 if specified by BMW for ABS II)
Transmission Oil Type:
Hypoid gear oil, SAE 80W-90 API GL-5
Final Drive Oil Type:
Hypoid gear oil, SAE 80W-90 API GL-5
Known Issues
Common Wear Items:
Clutch wear, rear shock absorber wear, fuel pump (occasional), starter motor brushes
Electrical Gremlins:
Can occur on older bikes; check grounding points and connectors.
Telelever Joint Play:
Check for wear in the Telelever ball joint and pivot bearings.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW Motorrad has a long-standing reputation for engineering quality, durability, and innovation in motorcycle design.
Model Evolution
Platform Basis:
The R850 series was developed as a more accessible and slightly detuned version of the popular R1100 series, sharing many components but with a smaller displacement engine.
Gs Variant Purpose:
The GS (Geländestraße/Sport) variant is designed for a mix of on-road touring and light off-road capability, featuring higher suspension travel and more rugged styling compared to the R model.
Production
Production Period:
The R850R and R850GS models were primarily produced from the mid-1990s through the early 2000s.
🏆 Awards & Recognition
Recognitions
Brand Recognition:
BMW motorcycles are consistently recognized for their engineering, build quality, and long-term reliability, particularly the boxer-twin platform.
Ratings
Reliability Perception:
Generally perceived as highly reliable and durable, with proper maintenance.
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