BMW R850 R850R 1996 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: BMW Model: R850R Year: 1996 Codes Model Code: R850R 👋 Introduction Market Position Positioning: The BMW R850R was positioned as a more accessible, yet still premium, alternative to BMW's larger displacement boxer twins, offering refined touring and commuting capabilities. Competitive Analysis Competitors: Competed with other European and Japanese middleweight cruisers and roadsters, such as Moto Guzzi California models, and certain Yamaha and Honda offerings. Key Features Bike Features: Torque-rich boxer twin engine, shaft drive, comfortable ergonomics, characteristic BMW build quality, telelever front suspension (on some variants, though R850R typically has conventional telescopic forks). Manual Value Value Proposition: Provides essential information for maintaining and repairing the 1996 BMW R850R, empowering owners and technicians to keep the motorcycle in optimal condition, saving on dealership costs and ensuring longevity. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Additional Coverage: Maintenance, Troubleshooting, Diagnostics Page Count Estimated Pages: Extensive (typical for BMW workshop manuals of this era, often 500+ pages) Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Format: Likely PDF or Digital Download (common for modern reproduction) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, tuning, fuel injection, ignition system, lubrication system, cooling system (air-cooled) Transmission: Gearbox removal, inspection, repair, clutch, final drive Chassis: Frame, suspension (front and rear), steering system, wheels, brakes (front and rear discs) Electrical: Wiring diagrams, battery, charging system, lighting, instruments, starting system, ignition, fuel injection ECU Bodywork: Fairings, tank, seat, fenders, minor body repairs Procedures Included Maintenance: Oil changes, filter replacements, spark plug service, valve clearance adjustment, brake fluid replacement, tire pressure checks, drive shaft lubrication Repair: Engine component replacement (pistons, rings, bearings), gearbox rebuild, suspension component overhaul, brake caliper servicing, electrical component repair Troubleshooting: Diagnosis of common starting, running, and electrical issues with specific fault code guidance (if applicable to the era) Technical Data: Torque specifications, clearances, fluid capacities, electrical resistance values, diagnostic procedures Technical Depth Depth: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from routine maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format Digital Format: PDF (typically, with searchable text and high-resolution diagrams) Print Quality Diagram Clarity: High-resolution, clear line drawings and exploded views for easy identification of parts and procedures. Binding Type Binding: N/A (for digital format), if printed, likely comb or perfect bound. Paper Type Paper: N/A (for digital format), if printed, typically on durable, coated paper to withstand workshop environments. ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, horizontally opposed twin-cylinder (Boxer) Displacement: 848 cc Bore X Stroke: 90.0 mm x 66.0 mm Compression Ratio: 9.7:1 Power Output: Approx. 70 hp (51 kW) at 7250 rpm Torque Output: Approx. 76 Nm (56 lb-ft) at 5000 rpm Fuel System Fuel Delivery: Bosch Motronic MA 2.2 fuel injection Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 Ignition System Ignition Type: Electronic ignition (Bosch Motronic) Lubrication System Oil Type: SAE 20W-50 motorcycle oil meeting API SG or higher, or BMW approved synthetic Oil Capacity: Approx. 3.0 liters (3.2 US quarts) with filter change Cooling System Cooling Method: Air-cooled 🔧 Transmission Standard Transmission Type: 5-speed manual gearbox Final Drive: Shaft drive Features Clutch Type: Single dry plate, diaphragm spring Gearbox Oil Type: SAE 90 hypoid gear oil meeting API GL-4 or GL-5 specification Gearbox Oil Capacity: Approx. 0.75 liters (0.79 US quarts) 📐 Dimensions Exterior Length: Approx. 2185 mm (86.0 in) Width: Approx. 840 mm (33.1 in) at handlebars Height: Approx. 1350 mm (53.1 in) at windscreen Wheelbase: Approx. 1430 mm (56.3 in) Weights Dry Weight: Approx. 211 kg (465 lbs) Gross Vehicle Weight: Approx. 420 kg (926 lbs) Fuel Tank Capacity: Approx. 25 liters (6.6 US gallons), including 3-liter reserve 🛡️ Safety Features Ratings ABS: Optional BMW ABS II available on some models Active Features Braking System: Dual 305 mm discs with 4-piston calipers (front), Single 276 mm disc with 2-piston caliper (rear) Suspension Front: Telescopic forks, 35 mm stanchion diameter Suspension Rear: Single shock absorber with progressive linkage (Paralever system) Passive Features Lighting: Halogen headlight, LED taillight 💡 Technology Features Infotainment Infotainment System: Basic instrumentation: speedometer, tachometer, odometer, fuel gauge, indicator lights. No advanced infotainment features typical of modern motorcycles. Driver Assistance ABS: Optional ABS II system available, providing anti-lock braking for increased safety. Connectivity Connectivity Features: None. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually, whichever comes first. Valve Clearance Check: Every 20,000 km (12,000 miles) Spark Plug Replacement: Every 20,000 km (12,000 miles) or as needed based on inspection. Brake Fluid Flush: Every 2 years Drive Shaft Spline Lubrication: Every 20,000 km (12,000 miles) or as per manual recommendation. Fluid Specifications Brake Fluid Type: DOT 4 brake fluid Coolant Type: Not applicable (air-cooled engine) Known Issues Common Wear Items: Clutch wear, rear shock absorber degradation, output shaft seal...
The BMW R850R was positioned as a more accessible, yet still premium, alternative to BMW's larger displacement boxer twins, offering refined touring and commuting capabilities.
Competitive Analysis
Competitors:
Competed with other European and Japanese middleweight cruisers and roadsters, such as Moto Guzzi California models, and certain Yamaha and Honda offerings.
Key Features
Bike Features:
Torque-rich boxer twin engine, shaft drive, comfortable ergonomics, characteristic BMW build quality, telelever front suspension (on some variants, though R850R typically has conventional telescopic forks).
Manual Value
Value Proposition:
Provides essential information for maintaining and repairing the 1996 BMW R850R, empowering owners and technicians to keep the motorcycle in optimal condition, saving on dealership costs and ensuring longevity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Additional Coverage:
Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Pages:
Extensive (typical for BMW workshop manuals of this era, often 500+ pages)
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
Likely PDF or Digital Download (common for modern reproduction)
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from routine maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
Digital Format:
PDF (typically, with searchable text and high-resolution diagrams)
Print Quality
Diagram Clarity:
High-resolution, clear line drawings and exploded views for easy identification of parts and procedures.
Binding Type
Binding:
N/A (for digital format), if printed, likely comb or perfect bound.
Paper Type
Paper:
N/A (for digital format), if printed, typically on durable, coated paper to withstand workshop environments.
SAE 20W-50 motorcycle oil meeting API SG or higher, or BMW approved synthetic
Oil Capacity:
Approx. 3.0 liters (3.2 US quarts) with filter change
Cooling System
Cooling Method:
Air-cooled
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Final Drive:
Shaft drive
Features
Clutch Type:
Single dry plate, diaphragm spring
Gearbox Oil Type:
SAE 90 hypoid gear oil meeting API GL-4 or GL-5 specification
Gearbox Oil Capacity:
Approx. 0.75 liters (0.79 US quarts)
📐 Dimensions
Exterior
Length:
Approx. 2185 mm (86.0 in)
Width:
Approx. 840 mm (33.1 in) at handlebars
Height:
Approx. 1350 mm (53.1 in) at windscreen
Wheelbase:
Approx. 1430 mm (56.3 in)
Weights
Dry Weight:
Approx. 211 kg (465 lbs)
Gross Vehicle Weight:
Approx. 420 kg (926 lbs)
Fuel Tank Capacity:
Approx. 25 liters (6.6 US gallons), including 3-liter reserve
🛡️ Safety Features
Ratings
ABS:
Optional BMW ABS II available on some models
Active Features
Braking System:
Dual 305 mm discs with 4-piston calipers (front), Single 276 mm disc with 2-piston caliper (rear)
Suspension Front:
Telescopic forks, 35 mm stanchion diameter
Suspension Rear:
Single shock absorber with progressive linkage (Paralever system)
Passive Features
Lighting:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation: speedometer, tachometer, odometer, fuel gauge, indicator lights. No advanced infotainment features typical of modern motorcycles.
Driver Assistance
ABS:
Optional ABS II system available, providing anti-lock braking for increased safety.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Valve Clearance Check:
Every 20,000 km (12,000 miles)
Spark Plug Replacement:
Every 20,000 km (12,000 miles) or as needed based on inspection.
Brake Fluid Flush:
Every 2 years
Drive Shaft Spline Lubrication:
Every 20,000 km (12,000 miles) or as per manual recommendation.
Fluid Specifications
Brake Fluid Type:
DOT 4 brake fluid
Coolant Type:
Not applicable (air-cooled engine)
Known Issues
Common Wear Items:
Clutch wear, rear shock absorber degradation, output shaft seal leaks, starter motor brushes, some electrical connector issues.
Engine Characteristics:
Tendency for oil consumption on high-mileage engines, potential for valve guide wear.
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad, founded in 1916, is renowned for its engineering excellence, particularly its boxer-twin engines and shaft-driven motorcycles, which have been a cornerstone of its identity for decades.
Model Evolution
Evolution:
The R850R was introduced as a derivative of the R100R, offering a smaller displacement engine for a broader market appeal, while retaining the classic BMW boxer character and shaft drive.
Production
Production Period:
Mid-1990s, specifically the 1996 model year indicated.
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant)
🏆 Awards & Recognition
Recognitions
Brand Awards:
BMW Motorrad consistently recognized for engineering, reliability, and rider comfort across its model range.
Ratings
Motorcycle Reviews:
Generally well-received by motorcycle press of the era for its comfortable ride, characterful engine, and solid build quality, though often noted for being more expensive than Japanese competitors.
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