🏷️ Basic Information Identification Make: BMW Model: R850GS / R850R Motorcycle Type: Dual-sport / Roadster Generation Generations Covered: All production years 👋 Introduction Market Position Target Audience: BMW R850GS/R850R owners, independent repair shops, enthusiasts Value Proposition: Enables DIY maintenance and repair, reducing reliance on dealerships and saving costs. Competitive Analysis Alternatives: Official BMW service manuals (often more expensive and less accessible), generic motorcycle repair guides (lack specificity). Key Features Comprehensiveness: Covers all aspects of the motorcycle from basic maintenance to full engine rebuilds. Clarity: Detailed instructions and illustrations for ease of understanding. Technical Accuracy: Provides factory-level technical data and procedures. 📋 Manual Details Coverage Areas Engine Coverage: R850 Boxer Twin (848cc) Transmission Coverage: 5-speed Manual Gearbox Chassis Coverage: Frame, suspension, wheels, brakes, steering Electrical Coverage: Wiring diagrams, ignition, lighting, charging system, ECU Bodywork Coverage: Fairings, fuel tank, seat, fenders, trim components Page Count Estimated Pages: 500+ Manual Type Type: Digital Workshop Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, valve timing, piston/cylinder inspection, crankshaft, camshaft Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel pressure regulation Ignition System: Spark plugs, ignition coils, ECU control, timing Cooling System: Oil cooling system, oil filter, oil passages, oil pump Exhaust System: Muffler, catalytic converter, exhaust manifold Transmission Drivetrain: Clutch operation, gearbox disassembly/assembly, final drive, driveshaft, universal joints Suspension Front: Telelever front fork system, seals, oil changes, fork leg disassembly Suspension Rear: Monolever rear suspension, shock absorber, linkage, adjustment Brakes Front: Dual disc brakes, brake calipers, master cylinder, brake lines, ABS system (if equipped) Brakes Rear: Single disc brake, brake caliper, master cylinder, brake lines, ABS system (if equipped) Wheels Tires: Wheel bearing replacement, tire mounting, spoke tensioning (if applicable) Steering: Handlebar, steering head bearings, adjustment Electrical Charging: Alternator, voltage regulator, battery maintenance Electrical Lighting: Headlight, taillight, turn signals, dashboard lights Electrical Instruments: Speedometer, tachometer, warning lights Body Fairings: Removal and installation of fairings, windshield, side panels Procedures Included Preventative Maintenance: Oil changes, filter replacements, chain/driveshaft lubrication, spark plug checks, brake fluid changes Troubleshooting: Diagnostic flowcharts for common problems, electrical fault finding Engine Rebuilding: Full engine teardown, component inspection, measurement, and reassembly Transmission Repair: Gearbox component replacement, clutch service Suspension Service: Fork oil replacement, seal replacement, shock absorber overhaul Brake System Maintenance: Brake pad replacement, caliper servicing, bleeding procedures Electrical System Diagnostics: Wiring harness repair, component testing, troubleshooting electrical faults Bodywork Repair: Panel alignment, plastic repair, component replacement Diagnostic Codes: Trouble codes and interpretation for EFI systems Technical Depth Depth: Comprehensive rebuild and repair Detail Level: Detailed step-by-step instructions with diagrams and specifications Diagnostics: Advanced diagnostic procedures for engine management and electrical systems 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text Printability: Printable pages Print Quality Image Resolution: High-resolution for clear diagrams Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Air/oil-cooled, four-stroke, boxer-twin cylinder Displacement: 848 cc Bore X Stroke: 90.0 mm x 66.0 mm Compression Ratio: 10.0:1 Power Output: Approx. 70 HP @ 7,500 rpm (varies by model year and market) Torque Output: Approx. 75 Nm @ 5,500 rpm (varies by model year and market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with single throttle body (Bosch Motronic typically) Fuel Type: Unleaded gasoline, minimum 95 RON Lubrication Oil Type: API SG, SH, SJ or equivalent; SAE 20W-50 motorcycle oil recommended (refer to manual for precise specification) Oil Capacity With Filter: Approx. 3.0 liters (check manual for exact figure) 🔧 Transmission Standard Type: 5-speed constant mesh manual gearbox Clutch: Hydraulically actuated multi-plate wet clutch Final Drive: Shaft drive with universal joint Features Gear Ratios: Specific ratios detailed within the manual. Fluid Type Gearbox Oil: GL-5 SAE 80W-90 gear oil (refer to manual for precise specification and quantity) 📐 Dimensions Exterior Wheelbase: Approx. 1,430 mm (R850R) / 1,440 mm (R850GS) Weights Dry Weight: Approx. 191 kg (R850R) / 205 kg (R850GS) Gross Vehicle Weight: Refer to manual for specific model year GVWR Fuel Capacity Fuel Tank Capacity: Approx. 20 liters (R850R) / 30 liters (R850GS) 🛡️ Safety Features Ratings ABS: Optional ABS II system available on some models. Active Features Braking System: Dual front discs with opposed-piston calipers, single rear disc with opposed-piston caliper. Passive Features Frame Construction: Trellis frame for rigidity and handling. 💡 Technology Features Infotainment Instrumentation: Analog speedometer and tachometer, LCD display for odometer, trip meter, fuel level, and warning lights. Driver Assistance ABS Availability: Optional ABS II system. Connectivity Diagnostic Interface: Utilizes BMW's diagnostic connector for engine management and ABS fault code reading (requires specific BMW diagnostic tools or compatible aftermarket devices). 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or annually (refer to manual for specific mileage intervals and oil type). Valve Clearance Check: Every 20,000 km (recommended,...
Detailed step-by-step instructions with diagrams and specifications
Diagnostics:
Advanced diagnostic procedures for engine management and electrical systems
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text
Printability:
Printable pages
Print Quality
Image Resolution:
High-resolution for clear diagrams
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air/oil-cooled, four-stroke, boxer-twin cylinder
Displacement:
848 cc
Bore X Stroke:
90.0 mm x 66.0 mm
Compression Ratio:
10.0:1
Power Output:
Approx. 70 HP @ 7,500 rpm (varies by model year and market)
Torque Output:
Approx. 75 Nm @ 5,500 rpm (varies by model year and market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with single throttle body (Bosch Motronic typically)
Fuel Type:
Unleaded gasoline, minimum 95 RON
Lubrication
Oil Type:
API SG, SH, SJ or equivalent; SAE 20W-50 motorcycle oil recommended (refer to manual for precise specification)
Oil Capacity With Filter:
Approx. 3.0 liters (check manual for exact figure)
🔧 Transmission
Standard
Type:
5-speed constant mesh manual gearbox
Clutch:
Hydraulically actuated multi-plate wet clutch
Final Drive:
Shaft drive with universal joint
Features
Gear Ratios:
Specific ratios detailed within the manual.
Fluid Type
Gearbox Oil:
GL-5 SAE 80W-90 gear oil (refer to manual for precise specification and quantity)
📐 Dimensions
Exterior
Wheelbase:
Approx. 1,430 mm (R850R) / 1,440 mm (R850GS)
Weights
Dry Weight:
Approx. 191 kg (R850R) / 205 kg (R850GS)
Gross Vehicle Weight:
Refer to manual for specific model year GVWR
Fuel Capacity
Fuel Tank Capacity:
Approx. 20 liters (R850R) / 30 liters (R850GS)
🛡️ Safety Features
Ratings
ABS:
Optional ABS II system available on some models.
Active Features
Braking System:
Dual front discs with opposed-piston calipers, single rear disc with opposed-piston caliper.
Passive Features
Frame Construction:
Trellis frame for rigidity and handling.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer and tachometer, LCD display for odometer, trip meter, fuel level, and warning lights.
Driver Assistance
ABS Availability:
Optional ABS II system.
Connectivity
Diagnostic Interface:
Utilizes BMW's diagnostic connector for engine management and ABS fault code reading (requires specific BMW diagnostic tools or compatible aftermarket devices).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or annually (refer to manual for specific mileage intervals and oil type).
Valve Clearance Check:
Every 20,000 km (recommended, refer to manual for precise interval).
Brake Fluid Change:
Every 2 years (recommended).
Fluid Specifications
Engine Oil Viscosity:
SAE 20W-50 (recommended).
Brake Fluid Type:
DOT 4 (refer to manual for confirmation).
Fork Oil Type:
Refer to manual for specific viscosity and grade (e.g., SAE 15W).
Final Drive Oil Type:
GL-5 SAE 80W-90 gear oil.
Known Issues
Common Wear Items:
Clutch friction plates, rear shock absorber damping, steering head bearings.
Potential Electrical Faults:
Intermittent issues with ABS sensors, main wiring harness connectors.
Engine Specific Notes:
Tendency for starter motor solenoid to wear over time; occasional oil seal leaks.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW)
Model Evolution
Introduction Year:
1996
Development Context:
Introduced as a more accessible and lower-displacement variant of the successful R1100 series, offering BMW's boxer-twin experience in a more manageable package.
Production
Production Period:
1996 - 2005 (approximate)
Manufacturing Location:
Berlin, Germany (BMW Motorrad plant)
🏆 Awards & Recognition
Recognitions
Market Reputation:
Praised for its comfortable ride, durability, and the characteristic character of the BMW boxer twin engine. Popular for touring and everyday use.
Ratings
Owner Satisfaction:
Generally high owner satisfaction, particularly for long-distance comfort and build quality.
Certifications
Manual Quality Standard:
Reputable digital workshop manual standard.
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