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BOBCAT VERSAHAndLER V638 TELESCOPIC TOOL CARRIER WITH CAB SN A8HM13000 & Above Operation & Maintenance Manual

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🏷️ Basic Information Identification Make: Bobcat Model: Versahandler V638 Product Name: BOBCAT VERSAHANDLER V638 TELESCOPIC TOOL CARRIER WITH CAB SN A8HM13000 & Above Operation & Maintenance Manual Codes Serial Number Prefix: A8HM Generation Covered Serial Numbers: A8HM13000 and above 👋 Introduction Market Position Category: Compact Telehandler / Telescopic Tool Carrier Primary Applications: Construction, agriculture, landscaping, material handling, warehousing, general utility work Competitive Analysis Key Competitors: JCB Loadall, Manitou MLT Series, Caterpillar TH Series, New Holland LM Series, John Deere 300 Series Key Features Vehicle Attributes: Compact size for maneuverability, versatile tool carrier with quick-attach systems, robust construction, comfortable operator cab, hydrostatic transmission for precise control Manual Value Proposition Value To Customer: Essential resource for maintaining peak performance, ensuring operator safety, maximizing equipment longevity, and minimizing downtime. Crucial for service technicians and fleet managers. 📋 Manual Details Coverage Areas Primary Coverage: Operation and Maintenance Page Count Estimated Page Count: Likely extensive, typical for comprehensive service manuals (e.g., 500+ pages) Manual Type Type: Operation & Maintenance Manual Language Language: English (standard for US market manuals) Format Format: Printed hardcopy or PDF (digital) 📖 Manual Coverage Systems Covered Major Systems: Hydraulic system, Powertrain (engine, transmission), Electrical system, Operator's cab and controls, Chassis and frame, Boom assembly, Load handling systems, Safety systems, Pneumatic and cooling systems, Fuel system, Braking system, Steering system Procedures Included Maintenance Procedures: Routine inspections, Lubrication schedules, Filter replacement (oil, fuel, hydraulic, air), Fluid level checks and top-offs, Battery maintenance, Tire pressure and wear checks, Cleaning procedures Troubleshooting Procedures: Diagnostic charts, Symptom-based troubleshooting for hydraulic, electrical, and engine issues, Common problem identification and resolution Operational Procedures: Pre-operation checks, Safe operating practices, Starting and shutting down procedures, Boom and attachment operation, Load handling techniques, Parking and storage procedures Technical Depth Depth: Comprehensive, covering daily operation, preventative maintenance, basic adjustments, and troubleshooting for certified technicians and qualified operators. 📊 Manual Specifications File Format Digital Format Details: Searchable PDF, bookmark navigation, clear diagrams and illustrations Print Quality Print Quality Details: High-resolution printing, durable paper stock, clear and legible diagrams Binding Type Binding Type Details: Professionally bound for durability in workshop environments (e.g., spiral bound or perfect bound) Paper Type Paper Type Details: Heavy-duty, glossy or semi-gloss paper to withstand grease and frequent handling ⚙️ Engine Specifications Primary Engine Engine Manufacturer: Likely Bobcat-branded or a reputable OEM (e.g., Perkins, Yanmar, Kohler, Deutz) - specific model details would be in the manual. Engine Type: Diesel, turbocharged, intercooled (typical for this class of equipment) Engine Displacement: Expected to be in the range of 2.5L to 4.0L (specific to the model and emission standards). Performance Horsepower Range: Likely 60-90 HP (Horsepower), depending on configuration and emission compliance. Torque Output: Specific torque figures are crucial and found in the manual; expected to be optimized for low-end power. Fuel System Fuel Type: Diesel Injection System: Common Rail Direct Injection (CRDI) is highly probable for modern emissions. 🔧 Transmission Standard Transmission Type: Hydrostatic Transmission (HST) Optional Optional Transmission: Potentially a 2-speed hydrostatic or a powershift transmission depending on the specific V638 variant and market. Features Transmission Features: Variable speed control, engine-matching capabilities, inching pedal for precise maneuvering, power shuttle functionality. Fluid Specifications Hydraulic Fluid Type: Specific Bobcat hydraulic fluid or equivalent ISO VG 46 (or as specified in the manual). 📐 Dimensions Exterior Overall Length With Forks Lowered: Approximately 4.5-5.5 meters (variable with attachment). Overall Width: Approximately 1.8-2.0 meters. Overall Height To Top Of Cab: Approximately 2.0-2.3 meters. Wheelbase: Around 2.3-2.6 meters. Ground Clearance: Typically 0.3-0.4 meters. Weights Operating Weight: Typically in the range of 5,000-6,500 kg (depending on configuration). Rated Operating Capacity: The V638 model is designed for significant lift capacities, likely around 1800-2500 kg at its maximum reach. Cargo Max Lift Height: Approximately 5.5-6.5 meters. Max Reach: Approximately 3.5-4.0 meters forward reach. 🛡️ Safety Features Ratings Rollover Protection: ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) are standard for the cab model. Active Features Active Safety Systems: Parking brake system, load moment indicator (LMI) or overload protection system, hydrostatic braking, robust chassis and frame design, all-wheel steering with multiple modes (e.g., crab steer, four-wheel steer, two-wheel steer). Passive Features Passive Safety Features: Operator seatbelt, enclosed cab with safety glass, ergonomic control placement, comprehensive lighting package, audible alarms (e.g., backup alarm). 💡 Technology Features Infotainment Infotainment System: Likely basic with AM/FM radio, auxiliary input, and potentially Bluetooth connectivity in higher-spec cabs. Focus is on functionality, not luxury. Driver Assistance Driver Assistance Features: Load Moment Indicator (LMI) or overload warning system, potentially a reverse camera system, advanced steering modes. Connectivity Connectivity Options: Limited for this equipment class. Focus on diagnostic port for service tools. Vehicle Management Telematics Readiness: May be equipped with telematics for fleet management (location, operating hours, fault codes) if ordered with optional telematics package. 🔧 Maintenance Service Intervals Engine Oil And Filter Change: Typically every 250-500...
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BOBCAT VERSAHAndLER V638 TELESCOPIC TOOL CARRIER WITH CAB SN A8HM13000 & Above Operation & Maintenance Manual
🏷️ Basic Information
Identification
Make:
Bobcat
Model:
Versahandler V638
Product Name:
BOBCAT VERSAHANDLER V638 TELESCOPIC TOOL CARRIER WITH CAB SN A8HM13000 & Above Operation & Maintenance Manual
Codes
Serial Number Prefix:
A8HM
Generation
Covered Serial Numbers:
A8HM13000 and above
👋 Introduction
Market Position
Category:
Compact Telehandler / Telescopic Tool Carrier
Primary Applications:
Construction, agriculture, landscaping, material handling, warehousing, general utility work
Competitive Analysis
Key Competitors:
JCB Loadall, Manitou MLT Series, Caterpillar TH Series, New Holland LM Series, John Deere 300 Series
Key Features
Vehicle Attributes:
Compact size for maneuverability, versatile tool carrier with quick-attach systems, robust construction, comfortable operator cab, hydrostatic transmission for precise control
Manual Value Proposition
Value To Customer:
Essential resource for maintaining peak performance, ensuring operator safety, maximizing equipment longevity, and minimizing downtime. Crucial for service technicians and fleet managers.
📋 Manual Details
Coverage Areas
Primary Coverage:
Operation and Maintenance
Page Count
Estimated Page Count:
Likely extensive, typical for comprehensive service manuals (e.g., 500+ pages)
Manual Type
Type:
Operation & Maintenance Manual
Language
Language:
English (standard for US market manuals)
Format
Format:
Printed hardcopy or PDF (digital)
📖 Manual Coverage
Systems Covered
Major Systems:
Hydraulic system, Powertrain (engine, transmission), Electrical system, Operator's cab and controls, Chassis and frame, Boom assembly, Load handling systems, Safety systems, Pneumatic and cooling systems, Fuel system, Braking system, Steering system
Procedures Included
Maintenance Procedures:
Routine inspections, Lubrication schedules, Filter replacement (oil, fuel, hydraulic, air), Fluid level checks and top-offs, Battery maintenance, Tire pressure and wear checks, Cleaning procedures
Troubleshooting Procedures:
Diagnostic charts, Symptom-based troubleshooting for hydraulic, electrical, and engine issues, Common problem identification and resolution
Operational Procedures:
Pre-operation checks, Safe operating practices, Starting and shutting down procedures, Boom and attachment operation, Load handling techniques, Parking and storage procedures
Technical Depth
Depth:
Comprehensive, covering daily operation, preventative maintenance, basic adjustments, and troubleshooting for certified technicians and qualified operators.
📊 Manual Specifications
File Format
Digital Format Details:
Searchable PDF, bookmark navigation, clear diagrams and illustrations
Print Quality
Print Quality Details:
High-resolution printing, durable paper stock, clear and legible diagrams
Binding Type
Binding Type Details:
Professionally bound for durability in workshop environments (e.g., spiral bound or perfect bound)
Paper Type
Paper Type Details:
Heavy-duty, glossy or semi-gloss paper to withstand grease and frequent handling
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Likely Bobcat-branded or a reputable OEM (e.g., Perkins, Yanmar, Kohler, Deutz) - specific model details would be in the manual.
Engine Type:
Diesel, turbocharged, intercooled (typical for this class of equipment)
Engine Displacement:
Expected to be in the range of 2.5L to 4.0L (specific to the model and emission standards).
Performance
Horsepower Range:
Likely 60-90 HP (Horsepower), depending on configuration and emission compliance.
Torque Output:
Specific torque figures are crucial and found in the manual; expected to be optimized for low-end power.
Fuel System
Fuel Type:
Diesel
Injection System:
Common Rail Direct Injection (CRDI) is highly probable for modern emissions.
🔧 Transmission
Standard
Transmission Type:
Hydrostatic Transmission (HST)
Optional
Optional Transmission:
Potentially a 2-speed hydrostatic or a powershift transmission depending on the specific V638 variant and market.
Features
Transmission Features:
Variable speed control, engine-matching capabilities, inching pedal for precise maneuvering, power shuttle functionality.
Fluid Specifications
Hydraulic Fluid Type:
Specific Bobcat hydraulic fluid or equivalent ISO VG 46 (or as specified in the manual).
📐 Dimensions
Exterior
Overall Length With Forks Lowered:
Approximately 4.5-5.5 meters (variable with attachment).
Overall Width:
Approximately 1.8-2.0 meters.
Overall Height To Top Of Cab:
Approximately 2.0-2.3 meters.
Wheelbase:
Around 2.3-2.6 meters.
Ground Clearance:
Typically 0.3-0.4 meters.
Weights
Operating Weight:
Typically in the range of 5,000-6,500 kg (depending on configuration).
Rated Operating Capacity:
The V638 model is designed for significant lift capacities, likely around 1800-2500 kg at its maximum reach.
Cargo
Max Lift Height:
Approximately 5.5-6.5 meters.
Max Reach:
Approximately 3.5-4.0 meters forward reach.
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) are standard for the cab model.
Active Features
Active Safety Systems:
Parking brake system, load moment indicator (LMI) or overload protection system, hydrostatic braking, robust chassis and frame design, all-wheel steering with multiple modes (e.g., crab steer, four-wheel steer, two-wheel steer).
Passive Features
Passive Safety Features:
Operator seatbelt, enclosed cab with safety glass, ergonomic control placement, comprehensive lighting package, audible alarms (e.g., backup alarm).
💡 Technology Features
Infotainment
Infotainment System:
Likely basic with AM/FM radio, auxiliary input, and potentially Bluetooth connectivity in higher-spec cabs. Focus is on functionality, not luxury.
Driver Assistance
Driver Assistance Features:
Load Moment Indicator (LMI) or overload warning system, potentially a reverse camera system, advanced steering modes.
Connectivity
Connectivity Options:
Limited for this equipment class. Focus on diagnostic port for service tools.
Vehicle Management
Telematics Readiness:
May be equipped with telematics for fleet management (location, operating hours, fault codes) if ordered with optional telematics package.
🔧 Maintenance
Service Intervals
Engine Oil And Filter Change:
Typically every 250-500 operating hours or annually, as specified in the manual.
Hydraulic Fluid Filter Change:
Typically every 500-1000 operating hours or annually.
Air Filter Replacement:
Based on operating conditions, typically replaced when indicated by maintenance minder or annually.
Lubrication Schedule:
Daily, weekly, monthly, and annual lubrication points for boom sections, pivot points, and other components as detailed in the manual.
Fluid Specifications
Engine Oil Type:
API CJ-4 or newer, SAE 10W-30 or 15W-40 diesel engine oil (specific grade based on ambient temperature, consult manual).
Coolant Type:
Heavy-duty ethylene glycol coolant with de-carbonated water (50/50 mix), compliant with manufacturer specifications (e.g., CAT EC-1 or equivalent).
Hydraulic Fluid Capacity:
Specific capacity must be referenced from the manual, typically 80-120 liters.
Known Issues
Common Telehandler Wear Points:
Boom extension wear pads, hydraulic cylinder seals, boom pivot points, undercarriage components (if applicable), electrical connectors due to vibration and exposure.
Troubleshooting Focus Areas:
Hydraulic system pressure loss, boom drift, transmission not responding, electrical system faults (e.g., sensor errors).
📚 Vehicle History
Brand Heritage
Parent Company:
Bobcat Company is a subsidiary of Doosan Group, known for construction and heavy equipment.
Model Evolution
Telescopic Handler Development:
Bobcat has a long history in compact equipment, expanding into telehandlers to offer a more versatile material handling solution for various industries.
Production
Manufacturing Location:
Likely manufactured in North America or Europe by Bobcat/Doosan facilities.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Bobcat equipment is frequently recognized for innovation and value in the compact equipment sector. Specific awards for the V638 would be model-year dependent.
Ratings
Customer Satisfaction:
Bobcat generally enjoys a strong reputation for durability and dealer support in the compact machinery market.
Certifications
Emissions Compliance:
Designed to meet relevant EPA and CARB emission standards for off-road diesel engines of its model year.
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