🏷️ Basic Information Identification Make: BRP (Bombardier Recreational Products) Brand: Ski-Doo Model: REV Platform Snowmobiles Year: 2005 Codes Platform Code: REV 👋 Introduction Market Position Market Position: The 2005 Ski-Doo REV platform represented a significant advancement in snowmobile design, prioritizing rider ergonomics, handling, and a more centralized mass for improved agility. This manual is essential for owners and technicians maintaining these performance-oriented snowmobiles. Competitive Analysis Competitive Analysis: The REV platform competed against similar chassis from major manufacturers like Yamaha (Phazer, Mountain Max), Arctic Cat (Firecat, M-series), and Polaris (RMK, Edge). Key differentiators often included engine performance, suspension technology, and rider-forward ergonomics, all of which are detailed within this manual. Key Features Key Features: The manual's detailed step-by-step instructions, clear illustrations, exploded diagrams, and critical notes and warnings make it an indispensable tool for both routine maintenance and complex repairs, ensuring optimal performance and longevity of the snowmobile. 📋 Manual Details Coverage Areas Covered Models: Expedition 550F, GSX (380F, 550F, 500SS, 600HO, 600HO SDI, 800 HO DPM Power Tek), GTX (380F, 550F, 500SS, 600HO, 600HO SDI, 800 HO DPM Power Tek), MXZ (380F, 550F, 500SS, 600HO, 600HO SDI, 800 HO DPM Power Tek), MXZ Adrenaline (800HO), MXZ 800 HO DPM Power Tek, Summit (800 HO DPM) Page Count Page Count: 506 Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, top-end repairs, bottom-end repairs, cooling systems, lubrication, fuel delivery systems (carburetor and injection), ignition systems, exhaust systems. Drivetrain Systems: CVTech drive clutch, driven clutch (Vari-Lok, QRS), chaincase, drive axle, suspension systems (front and rear), skis, track systems. Electrical Systems: Battery, charging system, lighting, starter system, ignition system diagnostics, sensors, gauges, wiring diagrams. Chassis And Body: Frame construction, body panels, seat, handlebars, controls, storage compartments. Procedures Included Maintenance Procedures: Routine checks, lubrication points, belt inspection and replacement, spark plug maintenance, coolant checks, track tension adjustment, drive clutch alignment. Repair Procedures: Complete engine rebuilds, carburetor adjustment and rebuilding, fuel injection system diagnostics and repair, clutch replacement and rebuilding, shock absorber servicing, track and suspension repair, electrical component replacement. Troubleshooting Guidance: Systematic diagnostic charts for common performance issues, starting problems, electrical faults, and drivability concerns. Technical Depth Diagnostic Capabilities: Detailed troubleshooting flowcharts, wiring diagrams for electrical system diagnosis, component testing procedures (e.g., coil resistance, sensor readings). Rebuild Procedures: Comprehensive instructions for engine component overhauls (e.g., pistons, rings, crankshaft, valves), clutch rebuilding, and transmission servicing. Specification Details: Torque specifications, clearances, timing settings, fluid types and capacities, electrical resistance values, and dimensional measurements for critical components. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: Digital (PDF Download) Paper Type Paper Type: Not Applicable (Digital Format) Navigability Navigability Features: Bookmarked chapters for quick access, hyperlinked table of contents, searchable text content. ⚙️ Engine Specifications Primary Engine Engine Families: Rotax 2-stroke engines, including Rotax 380F, 550F, 500SS, 600HO, 600HO SDI, and 800 HO Power Tek variants. Performance 600Ho Performance Estimate: Typically in the range of 110-120 horsepower (specific output varies by model and tune). 800Ho Performance Estimate: Generally exceeding 130 horsepower, with DPM (Digitally Programmed Management) for altitude compensation. Fuel System Fuel System Types: Carbureted (e.g., Mikuni) for smaller displacement engines and Fuel Injection (EFI) with electronic throttle bodies for larger or performance-oriented models (e.g., SDI). Cooling System Cooling System: Liquid-cooled, featuring radiators, coolant lines, and thermostats for temperature regulation. Ignition System Ignition System: CDI (Capacitor Discharge Ignition) or Electronic Ignition with advanced timing curves. 🔧 Transmission Standard Transmission Type: CVTech continuously variable transmission (CVT) with a primary (drive) clutch and secondary (driven) clutch. Optional Optional Features: Some models may feature different clutching setups or variations for specific riding conditions (e.g., QRS - Quick Response System). Features Clutch Maintenance: Manual covers clutch inspection, cleaning, belt replacement, spring and roller servicing, and alignment procedures. 📐 Dimensions Exterior Platform Design: REV platform is characterized by a forward-mounted engine and rider position, contributing to a lower center of gravity and improved mass centralization. Weights Dry Weight Range: Dry weights vary significantly by model and engine, generally ranging from approximately 450 lbs (204 kg) for lighter trail models to over 500 lbs (227 kg) for touring or deep snow variants. 🛡️ Safety Features Ratings Safety Features Emphasis: The manual details safety precautions for operation, maintenance, and storage, including recommendations for protective gear and proper braking techniques. Active Features Braking System: Hydraulic disc brake system, typically with a caliper mounted to the driveshaft or jackshaft, providing effective stopping power. Passive Features Chassis Design: The REV chassis design itself contributes to safety through its handling characteristics and rider ergonomics, allowing for more intuitive control. 💡 Technology Features Infotainment Instrument Panel: Features a digital/analog instrument cluster displaying speed, RPM, fuel level, coolant...