Case IH 1190 1194 1290 1294 1390 1394 1490 1494 1594 1690
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🏷️ Basic Information Identification Make: Case IH Model: 1190, 1194, 1290, 1294, 1390, 1394, 1490, 1494, 1594, 1690 Series Codes Manual Identifier: WSM Servic... 👋 Introduction Market Position Segment: Utility Tractors, Agricultural Machinery Target Audience: Farm owners, agricultural mechanics, service technicians, and machinery operators. Key Features Versatility: These models are known for their versatility in a wide range of agricultural tasks, from row cropping to general farm work. Durability: Case IH tractors from this era are renowned for their robust construction and reliability in demanding conditions. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual (WSM) Language: English (assumed based on product name and industry standard) Format: Digital (likely PDF, based on 'WSM Servic...') 📖 Manual Coverage Systems Covered Engine: Detailed repair and overhaul procedures for Case IH 4-cylinder and 6-cylinder diesel engines powering these tractors. Fuel System: Maintenance, diagnosis, and repair of diesel injection pumps (e.g., CAV, Bosch), injectors, fuel filters, and lines. Cooling System: Radiator, fan, water pump, thermostat, coolant types, and flushing procedures. Lubrication System: Oil pump, oil filter, oil pressure, oil flow diagrams, and recommended oil specifications. Ignition System: Starting system (starter motor, solenoid), battery, and charging system (alternator, regulator). Transmission: Detailed procedures for repair and overhaul of powershift transmissions, gearboxes, clutch systems, and PTO (Power Take-Off) units. Hydraulic System: Hydraulic pump, control valves, lift arms, cylinders, filters, and fluid specifications for the 3-point hitch and auxiliary hydraulics. Steering System: Power steering pump, steering cylinder, linkages, and fluid maintenance. Braking System: Brake pedal assembly, master cylinder, wheel cylinders/calipers, brake discs/drums, parking brake, and fluid specifications. Electrical System: Wiring diagrams, fuse/relay locations, lighting systems, instrument panel operation, and component testing. Chassis And Frame: Front axle, rear axle, wheel hubs, suspension components, and frame structural integrity. Operator Station: Controls, seating, dashboard, safety features, and operator comfort systems. Body And Exterior: Hood, fenders, fenders, mounting points for attachments. Air Conditioning: Service and repair of the HVAC system (if equipped), including compressor, condenser, evaporator, and refrigerant handling. Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, lubrication points), pre-operation checks, and seasonal servicing. Troubleshooting: Diagnostic charts, symptom-based troubleshooting guides, and fault finding for various systems. Repair: Step-by-step instructions for component removal, disassembly, inspection, repair, assembly, and reinstallation. Overhaul: Complete engine, transmission, and hydraulic system overhaul procedures with torque specifications and clearances. Adjustment: Procedures for adjusting clutch, brakes, PTO engagement, hydraulic valves, and linkage. Installation: Instructions for installing specific components or aftermarket attachments (where applicable). Diagnostics: Includes flow charts, pressure readings, and resistance checks to pinpoint system faults. Technical Depth Depth Level: Comprehensive, covering all aspects from basic maintenance to complete engine and transmission rebuilds. Diagnostic Capability: Detailed diagnostic procedures, electrical schematics, and troubleshooting trees for complex issues. Precision Measurements: Includes critical clearances, torque specifications, pressures, and dimensional data for component assembly. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) is the most common for WSMs, offering searchability and readability across devices. Searchability: High (if OCR'd and properly indexed), allowing for quick location of specific topics and components. Print Quality Printability: Designed for clear printing of text and diagrams, ensuring accuracy during repair operations. Binding Type Binding: N/A (for digital format). If printed, likely comb or spiral bound for lay-flat use in workshops. Paper Type Paper Quality: N/A (for digital format). If printed, typically on durable, oil-resistant paper for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Family: Case IH 'D' Series Diesel Engines (e.g., D177, D201, D236, D268, D310, D358 - specific variants apply to different models within the series). Configuration: Naturally Aspirated and Turbocharged 4-cylinder and 6-cylinder Diesel Engines. Performance Horsepower Range: Approximately 50 HP to 100+ HP, depending on specific model and engine variant (e.g., 1190 ~50-60 HP, 1690 ~90-100+ HP). Torque Characteristics: Designed for strong low-end torque for pulling heavy loads. Fuel System Injection Type: Direct Injection (DI) with mechanical fuel injection pumps. Fuel Type: Diesel Fuel Engine Variants Displacement: Engines range from approximately 3.0 liters (e.g., D177, D201) for smaller models to 5.9 liters (e.g., D358) for larger models. 🔧 Transmission Standard Gearbox Type: Manual Synchromesh Gearbox (e.g., 8-speed, 12-speed, 16-speed forward gears with synchronized reverser). Optional Powershift: Optional Powershift (e.g., 16-speed forward and 8-speed reverse with partial power shift capabilities on higher HP models). Features Pto: Standard 540 RPM PTO, with optional 1000 RPM PTO configurations. Differential Lock: Mechanical differential lock for enhanced traction. 📐 Dimensions Exterior Wheelbase: Varies by model, typically ranging from 2100 mm to 2500 mm. Ground Clearance: Sufficient for field operations, typically >400 mm depending on tire fitment. Weights Operating Weight: Ranges from approximately 2500 kg to 5000+ kg, depending on the model and configuration (e.g., 2WD/4WD, loader equipped). 🛡️ Safety Features Ratings Rollover Protection: ROPS (Roll-Over Protective Structure) are typically standard or optional, and critical for operator safety. Active Features Braking: Hydraulically actuated wet disc brakes...
Optional Powershift (e.g., 16-speed forward and 8-speed reverse with partial power shift capabilities on higher HP models).
Features
Pto:
Standard 540 RPM PTO, with optional 1000 RPM PTO configurations.
Differential Lock:
Mechanical differential lock for enhanced traction.
📐 Dimensions
Exterior
Wheelbase:
Varies by model, typically ranging from 2100 mm to 2500 mm.
Ground Clearance:
Sufficient for field operations, typically >400 mm depending on tire fitment.
Weights
Operating Weight:
Ranges from approximately 2500 kg to 5000+ kg, depending on the model and configuration (e.g., 2WD/4WD, loader equipped).
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll-Over Protective Structure) are typically standard or optional, and critical for operator safety.
Active Features
Braking:
Hydraulically actuated wet disc brakes for reliable stopping power.
Passive Features
Operator Station:
Safety guards, anti-slip steps, and accessible emergency stop controls.
💡 Technology Features
Infotainment
Instrument Panel:
Basic analog gauges for RPM, oil pressure, coolant temperature, fuel level, and warning lights. Hour meter is standard.
Driver Assistance
Traction Control:
Relies primarily on mechanical differential lock for traction assistance.
Connectivity
Attachment Interfaces:
Standard PTO, hydraulic remotes, and drawbar for various implement connections.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250 hours or annually, whichever comes first. Requires specific CI-4 or CJ-4 rated diesel engine oil.
Air Filter Replacement:
Inspect every 250 hours, replace as needed. Maximum interval typically 500 hours or annually.
Fuel Filter Replacement:
Replace every 500 hours or annually, or if fuel system issues arise.
Hydraulic Fluid Change:
Typically every 1000-1200 hours, or bi-annually, depending on operating conditions and fluid analysis.
Fluid Specifications
Engine Oil:
API Service Classification CI-4 or CJ-4, SAE 15W-40 recommended for most operating temperatures. Check manual for specific viscosity grades.
Hydraulic Fluid:
Case IH Hy-Tran UT (or equivalent UTF - Universal Tractor Transmission Fluid) meeting John Deere J20C or New Holland CNH MAT 3525 specifications.
Transmission Oil:
SAE 80W-90 GL-4 gear oil for manual gearboxes. Powershift transmissions may require UTF.
Coolant:
Ethylene glycol-based antifreeze/coolant mixture (typically 50/50) for freeze protection and corrosion inhibition.
Known Issues
Engine Starting:
Glow plug system issues, injector pump wear, or starter motor problems can affect cold starts.
Transmission Shifting:
Wear in synchronizers, clutch pack issues (in powershift models), or hydraulic control valve problems can lead to difficult shifting or engagement.
Hydraulic Performance:
Loss of hydraulic power, slow lift, or erratic operation can indicate pump wear, leaks, or valve issues.
Electrical System:
Corrosion on connections, aging wiring harnesses, and failure of dashboard components can occur over time.
📚 Vehicle History
Brand Heritage
Manufacturer:
Case IH (formerly Case Corporation, established in 1842), a major manufacturer of agricultural and construction equipment.
Model Evolution
Series Introduction:
These models represent a significant line of utility and row-crop tractors from the 1980s and early 1990s, succeeding earlier Case IH designs.
Key Innovations:
Introduction of more powerful engines, improved hydraulic systems, and enhanced operator comfort for their time.
Production
Production Years:
Primarily 1980s to early 1990s. Specific start/end dates vary by model (e.g., 1190 likely early to mid-80s, 1594/1690 extending into early 90s).
Manufacturing Locations:
Likely manufactured at Case IH facilities in North America (USA, Canada) and potentially Europe.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for individual models are not readily available, Case IH tractors of this era were workhorses recognized for their performance and reliability in the agricultural community.
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