This comprehensive workshop service repair manual is specifically designed for CAT Diesel Forklift Trucks within the DP-Series, covering models DP100N (T36A-10011-up), DP120N (T37A-10011-up), DP135N (T38A-10011-up), DP150N (T39A-10011-up), and DP160N (T40A-10011-up). It provides an in-depth understanding of the truck's systems and components, enabling you to effectively operate, maintain, and repair your CAT forklift. The manual is packed with detailed information, supported by high-quality images and circuit diagrams, to guide you through intricate procedures. This manual includes a dedicated section on chassis and mast service, covering critical areas such as cooling, electrical, controller, tiltable system, power train, powershift transmissions, front axle and reduction differential, rear axle, brake system, steering system, hydraulic system, masts and forks, fork positioner, and service data including maintenance charts, tightening torque for standard bolts, and lubrication standards. Additionally, a separate section is dedicated to the 6D16 Diesel Engine, providing comprehensive information on its general operation, lubrication, fuel and engine control, cooling, intake and exhaust, electrical system, and special equipment.

The CAT Diesel Forklift Truck DP100N, DP120N, DP135N, DP150N, and DP160N are robust and reliable workhorses designed for demanding material handling tasks. They are part of a series of diesel-powered forklifts from Caterpillar, renowned for their durability and performance. These models boast a range of capacities, with the DP100N capable of lifting 10,000 lbs and the DP160N capable of lifting 16,000 lbs. They feature powerful diesel engines, providing the necessary torque for smooth operation and efficient load handling. The forklifts are built with a focus on operator comfort and safety, incorporating features like a spacious cab, intuitive controls, and excellent visibility. Furthermore, the DP100N to DP160N series offers a variety of attachments and configurations, enabling customization to meet specific application needs. These forklifts are ideal for various industries, including warehousing, manufacturing, shipping, and construction. The comprehensive Workshop Service Repair Manual for the CAT Diesel Forklift Truck DP100N, DP120N, DP135N, DP150N, and DP160N provides a detailed guide for technicians and mechanics responsible for servicing and repairing these machines. It encompasses a wealth of technical information, including exploded diagrams, troubleshooting charts, and step-by-step repair procedures. The manual covers all aspects of maintenance, from routine inspections and fluid changes to complex engine and transmission overhauls. It also provides valuable insights into the forklift's electrical system, hydraulics, and safety features. The manual is an essential tool for ensuring the efficient and safe operation of these workhorses, minimizing downtime and maximizing their lifespan. By mastering the information within this manual, technicians can confidently identify issues, perform repairs, and keep the CAT Diesel Forklift trucks running smoothly.