Chevrolet Chevy Blazer 4.3L V6 1997-2000 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Chevrolet Model: Chevy Blazer Model Variant: S-10 Blazer Generation Generation: Second Generation (S-10 Blazer) Codes Engine Code: L35 👋 Introduction Market Position Market Segment: Compact SUV / Sport Utility Vehicle Vehicle Purpose: Versatile vehicle suitable for daily commuting, light off-roading, and utility tasks. Competitive Analysis Key Competitors: Jeep Cherokee (XJ), Ford Explorer, Toyota 4Runner, Nissan Pathfinder Key Features Manual Key Selling Points: Factory-level detail, comprehensive coverage, lifetime usage, multi-device compatibility, printable. Vehicle Key Selling Points: Robust 4.3L V6 engine, available 4WD, body-on-frame construction, relatively affordable for its class. 📋 Manual Details Coverage Areas Coverage Years: 1997, 1998, 1999, 2000 Engine Coverage: 4.3L V6 Page Count Page Count Estimate: Hundreds (specific count not provided, but described as comprehensive) Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, emissions control, engine performance diagnostics Transmission Systems: Automatic transmission (likely 4L60E), manual transmission (less common for this engine/year), transfer case operation and repair Drivetrain Systems: Front and rear axle, drive shafts, CV joints, differentials Brake Systems: Front disc brakes, rear drum or disc brakes (depending on configuration), ABS system diagnostics and repair Suspension Steering Systems: Independent front suspension (torsion bar), solid rear axle, power steering system, steering column, wheel alignment Electrical Systems: Battery, charging system, starting system, lighting, instrumentation, body control modules, power accessories, wiring diagrams HVAC Systems: Air conditioning, heating, ventilation system repair and service Body Interior Systems: Body panels, doors, glass, interior trim, seats, safety restraints (airbags, seatbelts) Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tune-ups, inspections Repair Procedures: Engine overhaul, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component diagnosis and replacement Troubleshooting Procedures: Diagnostic flowcharts, symptom-based troubleshooting, fault code interpretation Technical Specifications: Torque specifications, clearances, component dimensions, electrical values Technical Depth Technical Depth: Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures for all major systems. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable PDF for efficient information retrieval. Print Quality Print Quality: Printable pages, allowing users to print single pages or the entire manual. Binding Type Binding Type: Digital download (no physical binding) Paper Type Paper Type: N/A (digital format) Licensing Usage License: Lifetime use on unlimited computers. ⚙️ Engine Specifications Primary Engine Engine Type: V6, Overhead Valve (OHV) Displacement: 4.3 Liters (262 cubic inches) Performance Horsepower Estimate: 190-200 hp @ 4400-4600 rpm (varies slightly by year/tune) Torque Estimate: 250-260 lb-ft @ 2800-3200 rpm (varies slightly by year/tune) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Components Block Material: Cast Iron Head Material: Cast Iron or Aluminum (later models may have aluminum) Bore X Stroke: 4.00 in x 3.48 in (101.6 mm x 88.4 mm) Compression Ratio: 9.1:1 or 9.3:1 (varies) 🔧 Transmission Standard Standard Transmission: 4-speed automatic (likely 4L60E for 4.3L V6 models) Optional Optional Transmission: 5-speed manual (less common on 4.3L V6 models) Features Transmission Features: Electronic controls, torque converter lock-up Fluid Specifications Automatic Transmission Fluid Type: Dexron III (or equivalent) Fluid Capacities Automatic Transmission Fluid Capacity: Approximately 11.7 US quarts (11.1 liters) with converter replacement 📐 Dimensions Exterior Wheelbase Short Wheelbase: 107.1 inches (2720 mm) Wheelbase Long Wheelbase: 111.5 inches (2832 mm) Length Short Wheelbase: 178.3 inches (4529 mm) Length Long Wheelbase: 184.3 inches (4681 mm) Width: 67.5 inches (1715 mm) Height: 63.6 inches (1615 mm) Weights Curb Weight Estimate 2Wd: 3800 - 4000 lbs (1724 - 1814 kg) Curb Weight Estimate 4Wd: 4000 - 4300 lbs (1814 - 1950 kg) Gross Vehicle Weight Rating Gvwr: Approximately 5300 - 5600 lbs (2404 - 2540 kg) 🛡️ Safety Features Ratings NHTSA Rollover Rating: Four-star rating (for models with 4WD and specific configurations) Active Features Active Safety Features: Anti-lock Braking System (ABS) standard on most models. Passive Features Passive Safety Features: Driver and passenger front airbags, reinforced safety cage, side-impact door beams. 💡 Technology Features Infotainment Infotainment Features: Standard AM/FM radio, optional cassette player, CD player, and premium sound systems. Basic climate controls. Driver Assistance Driver Assistance Features: Limited by modern standards; primarily ABS and available cruise control. Connectivity Connectivity Features: No integrated Bluetooth or USB connectivity. Standard power outlets for accessories. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil used. Air Filter Replacement Interval: Every 15,000-30,000 miles or as needed, check regularly. Spark Plug Replacement Interval: Every 30,000-60,000 miles (depending on plug type). Transmission Fluid Service Interval: Every 30,000-50,000 miles or as recommended by manual, particularly for heavy use. Fluid Specifications Engine Oil Type: SAE 5W-30 (check owner's manual for specific viscosity and API service classification). Engine Coolant Type: Ethylene Glycol based, green coolant...
Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures for all major systems.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Print Quality
Print Quality:
Printable pages, allowing users to print single pages or the entire manual.
Binding Type
Binding Type:
Digital download (no physical binding)
Paper Type
Paper Type:
N/A (digital format)
Licensing
Usage License:
Lifetime use on unlimited computers.
⚙️ Engine Specifications
Primary Engine
Engine Type:
V6, Overhead Valve (OHV)
Displacement:
4.3 Liters (262 cubic inches)
Performance
Horsepower Estimate:
190-200 hp @ 4400-4600 rpm (varies slightly by year/tune)
Torque Estimate:
250-260 lb-ft @ 2800-3200 rpm (varies slightly by year/tune)
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Components
Block Material:
Cast Iron
Head Material:
Cast Iron or Aluminum (later models may have aluminum)
Bore X Stroke:
4.00 in x 3.48 in (101.6 mm x 88.4 mm)
Compression Ratio:
9.1:1 or 9.3:1 (varies)
🔧 Transmission
Standard
Standard Transmission:
4-speed automatic (likely 4L60E for 4.3L V6 models)
Optional
Optional Transmission:
5-speed manual (less common on 4.3L V6 models)
Features
Transmission Features:
Electronic controls, torque converter lock-up
Fluid Specifications
Automatic Transmission Fluid Type:
Dexron III (or equivalent)
Fluid Capacities
Automatic Transmission Fluid Capacity:
Approximately 11.7 US quarts (11.1 liters) with converter replacement
📐 Dimensions
Exterior
Wheelbase Short Wheelbase:
107.1 inches (2720 mm)
Wheelbase Long Wheelbase:
111.5 inches (2832 mm)
Length Short Wheelbase:
178.3 inches (4529 mm)
Length Long Wheelbase:
184.3 inches (4681 mm)
Width:
67.5 inches (1715 mm)
Height:
63.6 inches (1615 mm)
Weights
Curb Weight Estimate 2Wd:
3800 - 4000 lbs (1724 - 1814 kg)
Curb Weight Estimate 4Wd:
4000 - 4300 lbs (1814 - 1950 kg)
Gross Vehicle Weight Rating Gvwr:
Approximately 5300 - 5600 lbs (2404 - 2540 kg)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
Four-star rating (for models with 4WD and specific configurations)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) standard on most models.
Passive Features
Passive Safety Features:
Driver and passenger front airbags, reinforced safety cage, side-impact door beams.
💡 Technology Features
Infotainment
Infotainment Features:
Standard AM/FM radio, optional cassette player, CD player, and premium sound systems. Basic climate controls.
Driver Assistance
Driver Assistance Features:
Limited by modern standards; primarily ABS and available cruise control.
Connectivity
Connectivity Features:
No integrated Bluetooth or USB connectivity. Standard power outlets for accessories.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil used.
Air Filter Replacement Interval:
Every 15,000-30,000 miles or as needed, check regularly.
Spark Plug Replacement Interval:
Every 30,000-60,000 miles (depending on plug type).
Transmission Fluid Service Interval:
Every 30,000-50,000 miles or as recommended by manual, particularly for heavy use.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (check owner's manual for specific viscosity and API service classification).
Engine Coolant Type:
Ethylene Glycol based, green coolant (e.g., GM Goodwrench Antifreeze/Coolant).
Power Steering Fluid Type:
Dexron III (or equivalent) automatic transmission fluid.
Fluid Capacities
Engine Oil Capacity:
4.5 US quarts (4.3 liters) with filter change.
Engine Cooling System Capacity:
Approximately 12.3 US quarts (11.6 liters).
Known Issues
Common Problems Engine:
Intake manifold gasket leaks, spider injection issues (though less common on later MPI systems), oil pan gasket leaks, potential for oil pump issues.
Worn ball joints and control arm bushings, worn tie rod ends, power steering pump leaks.
Common Problems Electrical:
Faulty fuel pump relays, issues with HVAC blower motors, window regulators, and ABS sensors.
Maintenance Recommendations
Inspect U-Joints:
Regular inspection and lubrication of driveshaft universal joints is crucial for preventing premature wear and failure.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Chevrolet, a division of General Motors, has a long history of producing trucks and SUVs known for durability and capability.
Model Evolution
Second Generation Introduction:
The second generation of the S-10 Blazer was introduced for the 1995 model year, with significant styling and mechanical updates.
Major Updates 1997-2000:
Refinements in engine performance, suspension tuning, and interior amenities during this period. Exterior styling received minor updates.
Production
Production Period:
Second Generation: 1995-2005
Manufacturing Locations:
Primarily produced in North America (e.g., Moraine, Ohio; Shreveport, Louisiana).
🏆 Awards & Recognition
Recognitions
Industry Recognitions:
While specific awards for the 1997-2000 model years are not widely publicized, the S-10 Blazer was a strong contender in the compact SUV market throughout its run, known for its V6 power and towing capability.
Ratings
Consumer Satisfaction:
Customer satisfaction varied, with strengths in powertrain and off-road capability, but some concerns noted regarding interior materials and long-term reliability in certain areas compared to Japanese competitors.
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