Chevrolet Chevy Colorado Complete Workshop Service Repair Manual 2009
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🏷️ Basic Information Identification Make: Chevrolet Model: Colorado Year: 2009 👋 Introduction Market Position Vehicle Segment: Compact Pickup Truck Target Audience: DIY enthusiasts, independent repair shops, and fleet maintenance. Competitive Analysis Key Competitors: Nissan Frontier, Toyota Tacoma, Ford Ranger, Dodge Dakota. Key Features Value Proposition: Enables significant cost savings on vehicle maintenance and repairs through detailed, easy-to-follow instructions. 📋 Manual Details Coverage Manual Type: Complete Workshop Service Repair Manual Language: English Coverage Areas: All Models, Engines, Trim Levels, and Transmission Types Format Format: Downloadable Digital Format (PDF Compatible) 📖 Manual Coverage Systems Engine: Detailed coverage for all gasoline and diesel engines, including disassembly, assembly, inspection, and repair of all components. Transmission: Comprehensive coverage for manual and automatic transmissions, including diagnosis, repair, fluid specifications, and torque converter service. Drivetrain: Detailed procedures for front and rear axles, differentials, drive shafts, CV joints, and four-wheel-drive system components. Suspension: In-depth coverage of front and rear suspension systems, including shock absorbers, struts, control arms, ball joints, springs, and wheel alignment procedures. Steering: Complete coverage of power steering systems, steering columns, tie rods, and steering gear diagnosis and repair. Brakes: Detailed information on hydraulic brake systems, ABS, brake calipers, rotors, pads, lines, master cylinder, and parking brake. Electrical: Extensive coverage of the entire electrical system, including battery, charging system, starting system, lighting, instrumentation, and power windows/locks. Body And Chassis: Procedures for body panel repairs, doors, glass, interior trim, frame and chassis components, and exhaust system. Heating Ventilation Air Conditioning (HVAC): Detailed diagnosis and repair of HVAC systems, including refrigerant handling, component replacement, and system charging. Fuel System: Coverage of fuel tanks, fuel pumps, fuel injectors, fuel lines, and evaporative emission control systems. Cooling System: Procedures for radiator, water pump, thermostat, cooling fans, and hoses. Procedures Maintenance: Step-by-step instructions for routine maintenance tasks such as oil changes, filter replacements, fluid checks, and lubrication. Troubleshooting: Diagnostic charts and procedures for identifying and resolving common and complex issues across all vehicle systems. Repair: Detailed repair instructions for component removal, installation, adjustment, and replacement. Diagnostics: Information on diagnostic trouble codes (DTCs), scan tool usage, and systematic fault finding. Technical Depth Depth: Comprehensive, from basic fluid changes to full engine and transmission rebuilds. Includes detailed specifications and diagrams. 📊 Manual Specifications File Details File Format: PDF Searchability: Fully searchable text for quick information retrieval. Print Quality: High-resolution scans ensuring clear images and text. Printability: Printable by chapter or entire document. Device Compatibility: Compatible with all PC, MAC, tablets, and smartphones. Required Software: Adobe Reader (free download available). ⚙️ Engine Specifications 2009 Engines Primary Engine 1: 2.9L Inline-4 (LLR) Performance 1: 185 horsepower @ 5600 rpm, 190 lb-ft torque @ 2800 rpm Fuel System 1: Multi-port Fuel Injection (MPI) Primary Engine 2: 3.7L Inline-5 (LLM) Performance 2: 242 horsepower @ 5600 rpm, 242 lb-ft torque @ 2800 rpm Fuel System 2: Multi-port Fuel Injection (MPI) Optional Engine 3: 5.3L V8 (LC9 - for certain markets/trims) Performance 3: 305 horsepower @ 5200 rpm, 338 lb-ft torque @ 4000 rpm Fuel System 3: Active Fuel Management (AFM), Sequential Fuel Injection (SFI) 🔧 Transmission 2009 Transmissions Standard Transmission: 5-speed Manual (M80 for 2.9L, MA5 for 3.7L) Optional Transmission 1: 4-speed Automatic (4L60-E) Optional Transmission 2: 4-speed Automatic (4L70-E - typically with V8) Drivetrain Options: Rear-Wheel Drive (RWD) and Four-Wheel Drive (4WD) with available locking rear differential. 📐 Dimensions 2009 Dimensions Wheelbase Standard: 111.3 inches (2827 mm) Wheelbase Extended: 126.1 inches (3203 mm) Bed Length Standard: 72.9 inches (1852 mm) Bed Length Long: 85.1 inches (2162 mm) Curb Weight Base Model: Approx. 3,800 lbs (1724 kg) 🛡️ Safety Features 2009 Safety Airbags: Driver and front passenger airbags standard. Available side curtain airbags for front and rear occupants. ABS: Anti-lock Braking System (ABS) standard on all models. Traction Control: Available Traction Control System (TCS) and StabiliTrak Electronic Stability Control (ESC). 💡 Technology Features Infotainment 2009 Audio System: Standard AM/FM stereo with CD player. Optional satellite radio and premium audio systems available. Connectivity: Optional Bluetooth hands-free phone system (RPO code AP3). Driver Assistance 2009 Cruise Control: Standard on most trims. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first, using synthetic oil. Check manual for specific engine oil type. Air Filter Replacement: Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km). Transmission Fluid Change Automatic: Every 45,000 miles (72,000 km) under normal driving conditions. Severe use may require earlier changes. Transmission Fluid Change Manual: Check fluid level at 7,500 miles (12,000 km), replace based on severe usage or manufacturer recommendation (often around 100,000 miles). Fluid Specifications Engine Oil Spec 2.9L 3.7L: SAE 5W-30 Synthetic (API SN or Dexos1) Engine Oil Spec 5.3L V8: SAE 5W-30 Synthetic (API SN or Dexos1) Automatic Transmission Fluid: Dexron VI Manual Transmission Fluid M80: SAE 75W-85 GL-4 Manual...
DIY enthusiasts, independent repair shops, and fleet maintenance.
Competitive Analysis
Key Competitors:
Nissan Frontier, Toyota Tacoma, Ford Ranger, Dodge Dakota.
Key Features
Value Proposition:
Enables significant cost savings on vehicle maintenance and repairs through detailed, easy-to-follow instructions.
📋 Manual Details
Coverage
Manual Type:
Complete Workshop Service Repair Manual
Language:
English
Coverage Areas:
All Models, Engines, Trim Levels, and Transmission Types
Format
Format:
Downloadable Digital Format (PDF Compatible)
📖 Manual Coverage
Systems
Engine:
Detailed coverage for all gasoline and diesel engines, including disassembly, assembly, inspection, and repair of all components.
Transmission:
Comprehensive coverage for manual and automatic transmissions, including diagnosis, repair, fluid specifications, and torque converter service.
Drivetrain:
Detailed procedures for front and rear axles, differentials, drive shafts, CV joints, and four-wheel-drive system components.
Suspension:
In-depth coverage of front and rear suspension systems, including shock absorbers, struts, control arms, ball joints, springs, and wheel alignment procedures.
Steering:
Complete coverage of power steering systems, steering columns, tie rods, and steering gear diagnosis and repair.
Brakes:
Detailed information on hydraulic brake systems, ABS, brake calipers, rotors, pads, lines, master cylinder, and parking brake.
Electrical:
Extensive coverage of the entire electrical system, including battery, charging system, starting system, lighting, instrumentation, and power windows/locks.
Body And Chassis:
Procedures for body panel repairs, doors, glass, interior trim, frame and chassis components, and exhaust system.
Heating Ventilation Air Conditioning (HVAC):
Detailed diagnosis and repair of HVAC systems, including refrigerant handling, component replacement, and system charging.
Fuel System:
Coverage of fuel tanks, fuel pumps, fuel injectors, fuel lines, and evaporative emission control systems.
Cooling System:
Procedures for radiator, water pump, thermostat, cooling fans, and hoses.
Procedures
Maintenance:
Step-by-step instructions for routine maintenance tasks such as oil changes, filter replacements, fluid checks, and lubrication.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common and complex issues across all vehicle systems.
Repair:
Detailed repair instructions for component removal, installation, adjustment, and replacement.
Diagnostics:
Information on diagnostic trouble codes (DTCs), scan tool usage, and systematic fault finding.
Technical Depth
Depth:
Comprehensive, from basic fluid changes to full engine and transmission rebuilds. Includes detailed specifications and diagrams.
📊 Manual Specifications
File Details
File Format:
PDF
Searchability:
Fully searchable text for quick information retrieval.
Print Quality:
High-resolution scans ensuring clear images and text.
Printability:
Printable by chapter or entire document.
Device Compatibility:
Compatible with all PC, MAC, tablets, and smartphones.
Active Fuel Management (AFM), Sequential Fuel Injection (SFI)
🔧 Transmission
2009 Transmissions
Standard Transmission:
5-speed Manual (M80 for 2.9L, MA5 for 3.7L)
Optional Transmission 1:
4-speed Automatic (4L60-E)
Optional Transmission 2:
4-speed Automatic (4L70-E - typically with V8)
Drivetrain Options:
Rear-Wheel Drive (RWD) and Four-Wheel Drive (4WD) with available locking rear differential.
📐 Dimensions
2009 Dimensions
Wheelbase Standard:
111.3 inches (2827 mm)
Wheelbase Extended:
126.1 inches (3203 mm)
Bed Length Standard:
72.9 inches (1852 mm)
Bed Length Long:
85.1 inches (2162 mm)
Curb Weight Base Model:
Approx. 3,800 lbs (1724 kg)
🛡️ Safety Features
2009 Safety
Airbags:
Driver and front passenger airbags standard. Available side curtain airbags for front and rear occupants.
ABS:
Anti-lock Braking System (ABS) standard on all models.
Traction Control:
Available Traction Control System (TCS) and StabiliTrak Electronic Stability Control (ESC).
💡 Technology Features
Infotainment 2009
Audio System:
Standard AM/FM stereo with CD player. Optional satellite radio and premium audio systems available.
Connectivity:
Optional Bluetooth hands-free phone system (RPO code AP3).
Driver Assistance 2009
Cruise Control:
Standard on most trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, using synthetic oil. Check manual for specific engine oil type.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Transmission Fluid Change Automatic:
Every 45,000 miles (72,000 km) under normal driving conditions. Severe use may require earlier changes.
Transmission Fluid Change Manual:
Check fluid level at 7,500 miles (12,000 km), replace based on severe usage or manufacturer recommendation (often around 100,000 miles).
Fluid Specifications
Engine Oil Spec 2.9L 3.7L:
SAE 5W-30 Synthetic (API SN or Dexos1)
Engine Oil Spec 5.3L V8:
SAE 5W-30 Synthetic (API SN or Dexos1)
Automatic Transmission Fluid:
Dexron VI
Manual Transmission Fluid M80:
SAE 75W-85 GL-4
Manual Transmission Fluid Ma5:
SAE 75W-90 Synthetic GL-4
Coolant:
Dex-Cool Extended Life (Orange)
Known Issues
Common Problem 1:
Leaking intake manifold gaskets (especially on higher mileage 3.7L engines).
Common Problem 2:
Cracked exhaust manifolds (on some engine variants).
Common Problem 3:
Issues with the ABS sensor wiring harness, leading to ABS/Traction Control warnings.
Common Problem 4:
Premature wear of front suspension components (ball joints, tie rod ends) in certain driving conditions.
📚 Vehicle History
Model Evolution
Generation Timeline:
First Generation: 2004-2012. The 2009 model year falls within the mid-cycle refresh period (introduced in 2007), featuring updated styling and powertrains.
Production
Manufacturing Location:
Shreveport, Louisiana, USA and Mississauga, Ontario, Canada.
🏆 Awards & Recognition
Recognitions Model
Award 1:
Rated highly for value and affordability by automotive publications during its production run.
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