Chevrolet Silverado 2000 2001 2002 2003 2004 2005 2006

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🏷️ Basic Information Identification Make: Chevrolet Model: Silverado Generation: Second Generation (GMT800) Product Name: Chevrolet Silverado 2000-2006 Factory Workshop Service Repair Manual Product Description: Factory workshop service repair manual for Chevrolet Silverado models from 2000 to 2006. Loaded with hi-resolution illustrations, instructions, photos, and diagrams for servicing and repairing the vehicle. Pages can be read and printed directly from CD or copied to hard drive. 👋 Introduction Market Position Segment: Full-size pickup truck, heavy-duty segment. Competitive Analysis Key Competitors: Ford F-Series, Dodge Ram (now Ram Trucks). Key Features Model Platform: GMT800 platform, known for its robust construction and versatility. Manual Value Proposition: Provides factory-level diagnostic and repair information, essential for maintaining optimal performance and longevity of the Silverado. 📋 Manual Details Coverage Areas Covered Years: 2000, 2001, 2002, 2003, 2004, 2005, 2006 Page Count Total Pages: 8000+ Manual Type Type: Factory Workshop Service Repair Manual Language Language: English Format Format: PDF Digital Compatibility: Compatible with all Windows & Mac computers (Windows 10, 8, 7, Vista 32/64, XP, ME, 98, NT, 2000), Windows/Mac/Tablet/Phone Friendly, 32/64 bit 📖 Manual Coverage Systems Covered 2000 2003 Engine: 4.3L V6, 4.8L V8, 5.3L V8, 6.0L V8, 6.6L Duramax Diesel, 8.1L V8 Transmission: Allison Automatic Transmission (4-speed), NV3500 Manual (5-speed), NV4500 Manual (5-speed) Drivetrain: Front Drive Axle, Rear Drive Axle, Transfer Case, Dana Full Floating Axle, Eaton Locking Differential, Drive Axle Quadrasteer (if equipped) Brakes: Antilock Brakes (ABS), Disc Brakes, Drum Brakes, Hydraulic Brakes, Parking Brake Suspension Steering: Front Suspension, Rear Suspension, Electronic Suspension, Power Steering, Steering Column, Electronic Steering Body Exterior: Body Front End, Bumpers, Doors, Doors Windows, Frame Underbody, Exterior Lighting, Fog Lamps Body Interior: Cabin Air Filter, Defoggers, Heater, HVAC, Horns, Instrument Panels, Entertainment, Garage Door Opener, Shift Interlock Electrical Electronics: Airbags, Alternator, Computer Relearn, Cruise Control, Electrical Component, Electrical Component Locations, Fuses, Generator, Starter, Vacuum Diagram, Wiper Washer, Wiring Diagrams Systems Covered 2004 2006 Engine: 4.3L V6, 4.8L V8, 5.3L V8, 6.0L V8 Transmission: Automatic Transmission Overhaul, Manual Transmission NV3500 (5-speed), Manual Transmission NV4500 (5-speed) Drivetrain: Front Drive Axle, Rear Drive Axle, Transfer Case, Wheel Drive Shafts Brakes: Antilock Brakes, Disc Brakes, Drum Brakes, Parking Brakes Suspension Steering: Front Suspension, Rear Suspension, Electronic Suspension, Power Steering, Steering Column, Steering Linkage Body Exterior: Driveshaft Body Interior: HVAC, HVAC Manual, HVAC Repair Electrical Electronics: Airbags, Electrical Component Locations, Engine Electrical, Tire Pressure Monitoring, Programming, Wiring Engine Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication, tire rotations. Repair Overhaul: Engine removal and installation, engine component repair, transmission overhaul, brake system repair, suspension component replacement, steering system repair, electrical component diagnosis and repair, body panel repair. Diagnostics Troubleshooting: Systematic diagnostic procedures for all major components, troubleshooting common issues, reading and interpreting diagnostic trouble codes (DTCs). Installation Replacement: Installation and replacement procedures for various components including engines, transmissions, axles, suspension parts, brake components, electrical modules, and body panels. Special Procedures: Airbag system service, ABS system bleeding and service, Quadrasteer system diagnostics (if equipped), Duramax diesel engine service, Allison transmission service, electronic suspension calibration. Technical Depth Depth: Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds, including detailed electrical system diagnostics and wiring diagrams. Illustrations Quality: Hi-resolution illustrations, photos, and diagrams for all procedures. Bonus Content Diagnostic Codes: Includes Generic Trouble Codes and GM Specific Trouble Codes for enhanced diagnostics. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable within the PDF for easy information retrieval. Print Quality Readability: Designed for direct printing of pages, implying good readability and detail. Binding Type Type: Digital (not applicable for physical binding) Paper Type Type: Digital (not applicable for physical paper type) ⚙️ Engine Specifications Primary Engine 2000 2003 Engine Options: 4.3L Vortec 90-degree V6 (L35), 4.8L Vortec 90-degree V8 (LR4), 5.3L Vortec 90-degree V8 (LM7), 6.0L Vortec 90-degree V8 (LQ4/LQ9), 6.6L Duramax V8 Turbo Diesel (LB7), 8.1L Vortec V8 (Vortec 8100). Primary Engine 2004 2006 Engine Options: 4.3L Vortec V6 (LU3), 4.8L Vortec V8 (LR4), 5.3L Vortec V8 (LM7/LH6), 6.0L Vortec V8 (LQ4/LQ9). Performance 2000 2003 4.3L V6: Approx. 200 hp @ 4800 rpm, 260 lb-ft @ 3600 rpm (specifications vary by year and configuration). 5.3L V8: Approx. 285-295 hp @ 5200-5600 rpm, 320-335 lb-ft @ 4000 rpm (specifications vary by year and configuration). 6.6L Duramax: Approx. 300 hp @ 3100 rpm, 520 lb-ft @ 1600 rpm (specifications vary by year and configuration). Fuel System Type: Multi-port Fuel Injection (MPI) for gasoline engines. Common Rail Direct Injection (CRDI) for Duramax diesel. Cooling System Components: Radiator, coolant hoses, water pump, thermostat, cooling fan (mechanical or electric). 🔧 Transmission Standard Transmission Type: Varies by model and year. Commonly 4-speed automatic (4L60E, 4L80E, Allison 1000 for Duramax) and 5-speed manual (NV3500, NV4500). Optional Transmission Type: Some models offered different automatic or manual transmission variants depending on engine and intended use. Features Overdrive: Most automatic transmissions feature...

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Sku: 94040

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Tags: 2000 2001 2002 2003 2004 2005 2006 8000 Series Allison Chevrolet Featured Industrial Equipment & Tools Material Handling Silverado Transmissions Gearboxes Truck Vehicle Parts & Accessories

Product variants

Description

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

Silverado

Generation:

Second Generation (GMT800)

Product Name:

Chevrolet Silverado 2000-2006 Factory Workshop Service Repair Manual

Product Description:

Factory workshop service repair manual for Chevrolet Silverado models from 2000 to 2006. Loaded with hi-resolution illustrations, instructions, photos, and diagrams for servicing and repairing the vehicle. Pages can be read and printed directly from CD or copied to hard drive.

👋 Introduction

Market Position

Segment:

Full-size pickup truck, heavy-duty segment.

Competitive Analysis

Key Competitors:

Ford F-Series, Dodge Ram (now Ram Trucks).

Key Features

Model Platform:

GMT800 platform, known for its robust construction and versatility.

Manual Value Proposition:

Provides factory-level diagnostic and repair information, essential for maintaining optimal performance and longevity of the Silverado.

📋 Manual Details

Coverage Areas

Covered Years:

2000, 2001, 2002, 2003, 2004, 2005, 2006

Page Count

Total Pages:

8000+

Manual Type

Type:

Factory Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital Compatibility:

Compatible with all Windows & Mac computers (Windows 10, 8, 7, Vista 32/64, XP, ME, 98, NT, 2000), Windows/Mac/Tablet/Phone Friendly, 32/64 bit

📖 Manual Coverage

Systems Covered 2000 2003

Engine:

4.3L V6, 4.8L V8, 5.3L V8, 6.0L V8, 6.6L Duramax Diesel, 8.1L V8

Transmission:

Allison Automatic Transmission (4-speed), NV3500 Manual (5-speed), NV4500 Manual (5-speed)

Drivetrain:

Front Drive Axle, Rear Drive Axle, Transfer Case, Dana Full Floating Axle, Eaton Locking Differential, Drive Axle Quadrasteer (if equipped)

Brakes:

Antilock Brakes (ABS), Disc Brakes, Drum Brakes, Hydraulic Brakes, Parking Brake

Suspension Steering:

Front Suspension, Rear Suspension, Electronic Suspension, Power Steering, Steering Column, Electronic Steering

Body Exterior:

Body Front End, Bumpers, Doors, Doors Windows, Frame Underbody, Exterior Lighting, Fog Lamps

Body Interior:

Cabin Air Filter, Defoggers, Heater, HVAC, Horns, Instrument Panels, Entertainment, Garage Door Opener, Shift Interlock

Electrical Electronics:

Airbags, Alternator, Computer Relearn, Cruise Control, Electrical Component, Electrical Component Locations, Fuses, Generator, Starter, Vacuum Diagram, Wiper Washer, Wiring Diagrams

Systems Covered 2004 2006

Engine:

4.3L V6, 4.8L V8, 5.3L V8, 6.0L V8

Transmission:

Automatic Transmission Overhaul, Manual Transmission NV3500 (5-speed), Manual Transmission NV4500 (5-speed)

Drivetrain:

Front Drive Axle, Rear Drive Axle, Transfer Case, Wheel Drive Shafts

Brakes:

Antilock Brakes, Disc Brakes, Drum Brakes, Parking Brakes

Suspension Steering:

Front Suspension, Rear Suspension, Electronic Suspension, Power Steering, Steering Column, Steering Linkage

Body Exterior:

Driveshaft

Body Interior:

HVAC, HVAC Manual, HVAC Repair

Electrical Electronics:

Airbags, Electrical Component Locations, Engine Electrical, Tire Pressure Monitoring, Programming, Wiring Engine

Procedures Included

Maintenance:

Scheduled maintenance, fluid checks and changes, filter replacements, lubrication, tire rotations.

Repair Overhaul:

Engine removal and installation, engine component repair, transmission overhaul, brake system repair, suspension component replacement, steering system repair, electrical component diagnosis and repair, body panel repair.

Diagnostics Troubleshooting:

Systematic diagnostic procedures for all major components, troubleshooting common issues, reading and interpreting diagnostic trouble codes (DTCs).

Installation Replacement:

Installation and replacement procedures for various components including engines, transmissions, axles, suspension parts, brake components, electrical modules, and body panels.

Special Procedures:

Airbag system service, ABS system bleeding and service, Quadrasteer system diagnostics (if equipped), Duramax diesel engine service, Allison transmission service, electronic suspension calibration.

Technical Depth

Depth:

Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds, including detailed electrical system diagnostics and wiring diagrams.

Illustrations

Quality:

Hi-resolution illustrations, photos, and diagrams for all procedures.

Bonus Content

Diagnostic Codes:

Includes Generic Trouble Codes and GM Specific Trouble Codes for enhanced diagnostics.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely text-searchable within the PDF for easy information retrieval.

Print Quality

Readability:

Designed for direct printing of pages, implying good readability and detail.

Binding Type

Type:

Digital (not applicable for physical binding)

Paper Type

Type:

Digital (not applicable for physical paper type)

⚙️ Engine Specifications

Primary Engine 2000 2003

Engine Options:

4.3L Vortec 90-degree V6 (L35), 4.8L Vortec 90-degree V8 (LR4), 5.3L Vortec 90-degree V8 (LM7), 6.0L Vortec 90-degree V8 (LQ4/LQ9), 6.6L Duramax V8 Turbo Diesel (LB7), 8.1L Vortec V8 (Vortec 8100).

Primary Engine 2004 2006

Engine Options:

4.3L Vortec V6 (LU3), 4.8L Vortec V8 (LR4), 5.3L Vortec V8 (LM7/LH6), 6.0L Vortec V8 (LQ4/LQ9).

Performance 2000 2003

4.3L V6:

Approx. 200 hp @ 4800 rpm, 260 lb-ft @ 3600 rpm (specifications vary by year and configuration).

5.3L V8:

Approx. 285-295 hp @ 5200-5600 rpm, 320-335 lb-ft @ 4000 rpm (specifications vary by year and configuration).

6.6L Duramax:

Approx. 300 hp @ 3100 rpm, 520 lb-ft @ 1600 rpm (specifications vary by year and configuration).

Fuel System

Type:

Multi-port Fuel Injection (MPI) for gasoline engines. Common Rail Direct Injection (CRDI) for Duramax diesel.

Cooling System

Components:

Radiator, coolant hoses, water pump, thermostat, cooling fan (mechanical or electric).

🔧 Transmission

Standard Transmission

Type:

Varies by model and year. Commonly 4-speed automatic (4L60E, 4L80E, Allison 1000 for Duramax) and 5-speed manual (NV3500, NV4500).

Optional Transmission

Type:

Some models offered different automatic or manual transmission variants depending on engine and intended use.

Features

Overdrive:

Most automatic transmissions feature overdrive for improved fuel economy.

Fluid Specifications Automatic

Fluid Type:

Dexron III-H or equivalent for 4L60E/4L80E. TranSynd for Allison 1000.

Fluid Specifications Manual

Fluid Type:

GL-4 or GL-5 gear oil (specific viscosity depends on manual transmission model).

📐 Dimensions

Exterior

Body Styles:

Regular Cab, Extended/Club Cab, Crew Cab. Available in various bed lengths (short, standard, long).

Weights

Gvwr:

Varies significantly by configuration, ranging from approximately 6,200 lbs to over 10,000 lbs for heavy-duty models.

Curb Weight:

Also varies widely based on cab style, drivetrain, and engine, typically ranging from 4,500 lbs to 6,000+ lbs.

🛡️ Safety Features

Ratings

NHTSA Front Impact:

Generally received good ratings, with some variations across model years and specific test parameters.

IIHS Crash Tests:

The Silverado of this era performed well in frontal offset and side impact tests.

Active Features

Brake System:

Standard 4-wheel disc brakes on many models (front vented discs, rear solid discs), with ABS available and standard on many configurations.

Passive Features

Airbags:

Standard front airbags for driver and passenger. Side-impact airbags were optional on some models.

Seatbelts:

3-point seatbelts for all occupants.

💡 Technology Features

Infotainment

Audio Systems:

Factory-installed AM/FM radios with CD players, cassette players, and premium Bose sound systems were available options. Some models included satellite radio compatibility.

Driver Assistance

Cruise Control:

Standard on most models, providing convenient highway driving.

Tire Pressure Monitoring:

Introduced on later models (2004-2006) as an optional feature.

Connectivity

Onstar:

OnStar telematics system was an available option on many models, offering features like GPS navigation and emergency assistance.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 3,000-7,500 miles or 6-12 months, depending on engine type, oil used, and driving conditions (refer to manual for specific recommendations).

Transmission Fluid:

Automatic transmission fluid change every 30,000-100,000 miles, depending on usage and fluid type. Manual transmission fluid inspection and potential change at longer intervals.

Coolant Flush:

Every 30,000-60,000 miles or 2-5 years, using the specified type of engine coolant.

Fluid Specifications

Engine Oil:

SAE 5W-30 or 10W-30 for most gasoline V8 engines, SAE 5W-30 for 4.3L V6 and Duramax Diesel (specific API service classification required, e.g., API SN).

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid:

Dexron III or equivalent.

Known Issues

Engine Gaskets:

Potential for intake manifold gasket leaks on some V8 engines, particularly the 5.3L.

Transmission:

Some early 4L60E transmissions could experience wear issues; Allison transmissions are generally very robust.

Electrical:

Common electrical gremlins can include issues with body control modules, instrument cluster failures, and power window/lock actuators.

Duramax Diesel:

Early LB7 Duramax models can experience injector failures.

📚 Vehicle History

Brand Heritage

Lineage:

The Silverado nameplate has a long history with Chevrolet, succeeding the C/K series of trucks.

Model Evolution

Gmt800 Platform:

This generation (GMT800) represented a significant redesign with a more modern chassis, improved aerodynamics, and enhanced interior comfort compared to its predecessor.

Production

Manufacturing Locations:

Assembled at various General Motors plants in North America, including Fort Wayne, Indiana; Oshawa, Ontario, Canada; and Silao, Mexico.

Major Updates 2003:

A significant refresh occurred for the 2003 model year, introducing revised exterior styling, updated interior features, and enhancements to powertrains. This manual covers both pre-refresh (2000-2002) and post-refresh (2003-2006) models.

🏆 Awards & Recognition

Recognitions

Motor Trend Truck Of The Year:

The Silverado was named MotorTrend's Truck of the Year for 2000.

Ratings

Consumer Reports:

Consumer Reports ratings varied by model year and specific configuration, but generally acknowledged its capability and durability.

Certifications

California Air Resources Board:

Models were designed to meet or exceed California Air Resources Board (CARB) emissions standards for their respective model years.