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2004 Chrysler 300M Concorde & Intrepid Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Intrepid Year: 2004 Codes Platform Code: LH 👋 Introduction Market Position Segment: Full-size luxury sedan (300M), Full-size sedan (Concorde, Intrepid) Competitive Analysis Competitors: Ford Crown Victoria, Mercury Grand Marquis, Chevrolet Impala, Buick LeSabre, Toyota Avalon, Nissan Maxima Key Features Distinctive Attributes: Chrysler 300M: European-influenced styling, powerful V6 engine, luxury appointments. Concorde/Intrepid: Spacious interiors, comfortable ride, strong V6 engine options. Target Audience Demographic: Families, executive drivers, those seeking comfortable and powerful American sedans. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive Service and Repair Page Count Estimated Page Count: Varies by specific OEM publication, typically 1500+ pages for full service manuals covering multiple models/engines Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Powertrain: Engine systems, lubrication, cooling, fuel, exhaust, ignition control, emissions control, transaxle Chassis: Suspension, steering, brakes, driveline, tires/wheels, frame & bumpers Electrical Body: Audio/Video, chime/buzzer, clock, electronic control modules (ECMs), heated systems, horn, instrument cluster, lamps, message systems, power systems, restraints (airbags, seatbelts), speed control, vehicle theft security, wipers/washers, wiring Procedures Included Maintenance: Lubrication, fluid changes, filter replacement, scheduled inspections Diagnostics: Troubleshooting charts, symptom-based diagnostics, diagnostic trouble code (DTC) interpretation Repair: Component removal, installation, adjustment, and overhaul procedures Calibration: Electronic control module (ECM) programming and relearn procedures, sensor calibration Technical Depth Depth: Detailed workshop procedures, step-by-step instructions with diagrams, torque specifications, electrical schematics, diagnostic strategies 📊 Manual Specifications File Format Format: PDF Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader Print Quality Quality: Digital, high-resolution for clear viewing and printing of diagrams and text Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 300M: 3.5L High Output V6 (EGD) Engine Concorde Intrepid: 2.7L V6 (EER), 3.2L V6 (EHE), 3.5L V6 (EGW, EGD) Performance Horsepower 300M 3.5Ho: 250 hp @ 6400 rpm Torque 300M 3.5Ho: 255 lb-ft @ 3900 rpm Horsepower Concorde Intrepid 3.5: 234-235 hp @ 6400 rpm Torque Concorde Intrepid 3.5: 241-242 lb-ft @ 4000 rpm Fuel System Type: Sequential Multi-Port Fuel Injection (MPI) Engine Management System: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Coil-near-Plug (CNP) Engine Construction Block Material: Aluminum Cylinder Head Material: Aluminum 🔧 Transmission Standard Type: 4-speed automatic transaxle Model Code: 42LE Optional Type: N/A (All models featured automatic transaxles) Features Modes: Driver-selectable AutoStick (manual shifting capability) Fluid Specifications Fluid Type: ATF+4 (Mopar) 📐 Dimensions Exterior Wheelbase: Approximately 113.0 inches (2870 mm) Length 300M: Approximately 199.9 inches (5078 mm) Length Concorde Intrepid: Approximately 203.7 inches (5174 mm) Width: Approximately 74.4 inches (1890 mm) Height: Approximately 57.7 inches (1465 mm) Weights Curb Weight Approx: 3400-3700 lbs (1542-1678 kg) Gross Vehicle Weight Rating Approx: 4600-4900 lbs (2087-2223 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (Driver and Passenger - specific year may vary slightly) NHTSA Side Impact: 4-Star (Front and Rear Passenger - specific year may vary slightly) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TCS) Passive Features Airbags: Driver and front passenger airbags, optional side curtain airbags (availability varies by model and trim) Seatbelts: Three-point front and rear seatbelts with pretensioners 💡 Technology Features Infotainment Audio System: Optional Infinity audio systems, AM/FM CD/Cassette players, available premium sound systems Climate Control: Manual or Automatic Climate Control, optional dual-zone climate control Driver Assistance Cruise Control: Standard cruise control (Speed Control) Security: Vehicle theft security system, remote keyless entry Connectivity Gauges: Illuminated instrument cluster with tachometer and trip computer 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, using synthetic blend or full synthetic oil Transmission Fluid Change Interval: Every 30,000-60,000 miles (48,000-96,000 km), or as per severe service recommendations Coolant Flush Interval: Every 30,000 miles (48,000 km) or 2 years, using appropriate Mopar OAT coolant Fluid Specifications Engine Oil Type: SAE 5W-30 (API Certified, meets MS-6395 specification) Coolant Type: Chrysler HOAT (Hybrid Organic Acid Technology) OAT coolant, color typically orange or pink Power Steering Fluid: Chrysler MS-5901 or equivalent Brake Fluid: DOT 3 Known Issues Head Gaskets: Some earlier 2.7L V6 engines (EER) were prone to head gasket failures. Later models and the 3.2L/3.5L engines generally have better reliability. Transmission Hard Shifts: The 42LE transaxle can sometimes develop hard shifting or delayed engagement, often related to solenoid issues or fluid degradation. Suspension Components: Wear in ball joints, tie rod ends, and control arm bushings can lead to steering looseness and premature tire wear. Radiator Leaks: Plastic end tanks on radiators can develop leaks over time. 📚 Vehicle History Brand Heritage Manufacturer: Chrysler (division of DaimlerChrysler at the time) Model Evolution Lh Platform: These models are part of Chrysler's LH platform, introduced in the early 1990s, known for its cab-forward design and transverse engine layout. 300M Development: The 300M was a more premium and...
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2004 Chrysler 300M Concorde & Intrepid Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Intrepid
Year:
2004
Codes
Platform Code:
LH
👋 Introduction
Market Position
Segment:
Full-size luxury sedan (300M), Full-size sedan (Concorde, Intrepid)
Competitive Analysis
Competitors:
Ford Crown Victoria, Mercury Grand Marquis, Chevrolet Impala, Buick LeSabre, Toyota Avalon, Nissan Maxima
Key Features
Distinctive Attributes:
Chrysler 300M: European-influenced styling, powerful V6 engine, luxury appointments. Concorde/Intrepid: Spacious interiors, comfortable ride, strong V6 engine options.
Target Audience
Demographic:
Families, executive drivers, those seeking comfortable and powerful American sedans.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive Service and Repair
Page Count
Estimated Page Count:
Varies by specific OEM publication, typically 1500+ pages for full service manuals covering multiple models/engines
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine systems, lubrication, cooling, fuel, exhaust, ignition control, emissions control, transaxle
Chassis:
Suspension, steering, brakes, driveline, tires/wheels, frame & bumpers
Electrical Body:
Audio/Video, chime/buzzer, clock, electronic control modules (ECMs), heated systems, horn, instrument cluster, lamps, message systems, power systems, restraints (airbags, seatbelts), speed control, vehicle theft security, wipers/washers, wiring
Procedures Included
Maintenance:
Lubrication, fluid changes, filter replacement, scheduled inspections
Diagnostics:
Troubleshooting charts, symptom-based diagnostics, diagnostic trouble code (DTC) interpretation
Repair:
Component removal, installation, adjustment, and overhaul procedures
Calibration:
Electronic control module (ECM) programming and relearn procedures, sensor calibration
Technical Depth
Depth:
Detailed workshop procedures, step-by-step instructions with diagrams, torque specifications, electrical schematics, diagnostic strategies
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader
Print Quality
Quality:
Digital, high-resolution for clear viewing and printing of diagrams and text
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 300M:
3.5L High Output V6 (EGD)
Engine Concorde Intrepid:
2.7L V6 (EER), 3.2L V6 (EHE), 3.5L V6 (EGW, EGD)
Performance
Horsepower 300M 3.5Ho:
250 hp @ 6400 rpm
Torque 300M 3.5Ho:
255 lb-ft @ 3900 rpm
Horsepower Concorde Intrepid 3.5:
234-235 hp @ 6400 rpm
Torque Concorde Intrepid 3.5:
241-242 lb-ft @ 4000 rpm
Fuel System
Type:
Sequential Multi-Port Fuel Injection (MPI)
Engine Management
System:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Coil-near-Plug (CNP)
Engine Construction
Block Material:
Aluminum
Cylinder Head Material:
Aluminum
🔧 Transmission
Standard
Type:
4-speed automatic transaxle
Model Code:
42LE
Optional
Type:
N/A (All models featured automatic transaxles)
Features
Modes:
Driver-selectable AutoStick (manual shifting capability)
Fluid Specifications
Fluid Type:
ATF+4 (Mopar)
📐 Dimensions
Exterior
Wheelbase:
Approximately 113.0 inches (2870 mm)
Length 300M:
Approximately 199.9 inches (5078 mm)
Length Concorde Intrepid:
Approximately 203.7 inches (5174 mm)
Width:
Approximately 74.4 inches (1890 mm)
Height:
Approximately 57.7 inches (1465 mm)
Weights
Curb Weight Approx:
3400-3700 lbs (1542-1678 kg)
Gross Vehicle Weight Rating Approx:
4600-4900 lbs (2087-2223 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Driver and Passenger - specific year may vary slightly)
NHTSA Side Impact:
4-Star (Front and Rear Passenger - specific year may vary slightly)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS)
Passive Features
Airbags:
Driver and front passenger airbags, optional side curtain airbags (availability varies by model and trim)
Seatbelts:
Three-point front and rear seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Optional Infinity audio systems, AM/FM CD/Cassette players, available premium sound systems
Climate Control:
Manual or Automatic Climate Control, optional dual-zone climate control
Driver Assistance
Cruise Control:
Standard cruise control (Speed Control)
Security:
Vehicle theft security system, remote keyless entry
Connectivity
Gauges:
Illuminated instrument cluster with tachometer and trip computer
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, using synthetic blend or full synthetic oil
Transmission Fluid Change Interval:
Every 30,000-60,000 miles (48,000-96,000 km), or as per severe service recommendations
Coolant Flush Interval:
Every 30,000 miles (48,000 km) or 2 years, using appropriate Mopar OAT coolant
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Certified, meets MS-6395 specification)
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) OAT coolant, color typically orange or pink
Power Steering Fluid:
Chrysler MS-5901 or equivalent
Brake Fluid:
DOT 3
Known Issues
Head Gaskets:
Some earlier 2.7L V6 engines (EER) were prone to head gasket failures. Later models and the 3.2L/3.5L engines generally have better reliability.
Transmission Hard Shifts:
The 42LE transaxle can sometimes develop hard shifting or delayed engagement, often related to solenoid issues or fluid degradation.
Suspension Components:
Wear in ball joints, tie rod ends, and control arm bushings can lead to steering looseness and premature tire wear.
Radiator Leaks:
Plastic end tanks on radiators can develop leaks over time.
📚 Vehicle History
Brand Heritage
Manufacturer:
Chrysler (division of DaimlerChrysler at the time)
Model Evolution
Lh Platform:
These models are part of Chrysler's LH platform, introduced in the early 1990s, known for its cab-forward design and transverse engine layout.
300M Development:
The 300M was a more premium and performance-oriented variant, evolving from the LHS model, with a focus on European driving dynamics and styling.
Production
Manufacturing Location:
Brampton Assembly Plant, Ontario, Canada
Production Years Lh Cars:
1993-2004 (Concorde and Intrepid), 1999-2004 (300M)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Chrysler 300M was named to Car and Driver's 10Best list in 2000, recognizing its blend of performance, luxury, and value.
Ratings
Consumer Reports:
Reviews from consumer reporting agencies often highlighted comfort and ride quality, but noted potential reliability concerns with certain powertrain components in earlier years.
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