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Chrysler 300M Concorde Intrepid 2002-2004 Workshop Service Repair Manual

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This manual covers Chrysler 300M, Concorde, and Intrepid models manufactured between 2002 and 2004, all built on the Chrysler LH platform. These vehicles are known for their comfortable interiors, distinctive styling, and a range of V6 engine options, including 3.2L and 3.5L configurations, with some models featuring an AutoStick manual shifting capability. The Chrysler 300M, in particular, earned accolades, including frequent appearances on 10Best lists, underscoring its blend of value and performance within the large sedan segment. This comprehensive workshop service repair manual provides detailed information for maintenance, troubleshooting, and repair. It covers all major vehicle systems, including engine mechanical and electrical components, fuel and emission control systems, suspension, brakes, steering, and driveline. The manual also details body interior and exterior, as well as restraint systems. With step-by-step instructions, diagnostic procedures, wiring schematics, and technical specifications, this resource is designed to assist both do-it-yourself enthusiasts and professional mechanics in effectively servicing and maintaining these Chrysler vehicles. 🏷️ Basic Information Identification Make: Chrysler Model: 300M, Concorde, Intrepid Year: 2002-2004 Codes Platform: Chrysler LH platform 👋 Introduction Market Position Purpose: Provides comprehensive repair and service information for Chrysler 300M, Concorde, and Intrepid vehicles of model years 2002-2004. Competitive Analysis Value Proposition: Cost-effective solution for maintaining vehicle functionality, empowering owners and mechanics with detailed knowledge. Key Features Content Highlights: Detailed illustrations, diagrams, wiring schematics, step-by-step instructions, troubleshooting guides. Usability: Printable pages for workshop use, easy navigation with numbered table of contents. 📋 Manual Details Coverage Areas Covered Models: Chrysler 300M, Chrysler Concorde, Chrysler Intrepid Covered Years: 2002, 2003, 2004 Page Count Estimated Page Count: Varies, typically extensive for workshop manuals (e.g., 1000+ pages) Manual Type Type: Workshop Service Repair Manual / Factory Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Full coverage: disassembly, inspection, assembly, torque specifications, timing, seals, gaskets. Engine Electrical: Detailed diagrams, component testing, diagnostic procedures, wiring schematics. Emission Control: Components, operation, testing, and service for emissions systems. Fuel System: Fuel pump, injectors, pressure regulator, fuel tank, lines, and diagnostics. Suspension System: Front and rear suspension components, alignment, shock absorbers, struts, control arms. Clutch System: Clutch assembly, release bearing, master and slave cylinders (for manual transmissions). Manual Transaxle: Internal components, gear ratios, shift mechanisms, servicing, torque specifications. Automatic Transaxle: Valve body, torque converter, planetary gears, seals, fluid changes, diagnostic codes. Driveshaft And Axle: CV joints, axles, driveshafts, U-joints, wheel bearings. Steering System: Power steering pump, rack and pinion, tie rods, steering column, linkages. Brake System: Brake pads, rotors, calipers, master cylinder, ABS system, bleeding procedures. Body Interior Exterior: Body panels, doors, glass, seats, trim, weatherstripping, paint codes. Body Electrical: Lighting, power windows, mirrors, locks, wipers, horn, body control modules. Restraint System: Airbags, seatbelts, SRS system diagnostics and servicing. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups. Troubleshooting: Diagnostic trees, symptom analysis, common problem identification. Repair: Step-by-step repair instructions for all major components. Diagnostics: On-board diagnostics (OBD-II), trouble codes, sensor testing. Electrical Diagnostics: Wiring diagrams, testing methods for electrical circuits and components. Technical Depth Depth: Comprehensive, from basic maintenance to complete overhaul and advanced diagnostics. Target Audience: Do-it-yourselfers (DIY) and experienced professional mechanics. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Fully Printable Zoom Capability: Yes (Zoom IN/OUT) Binding Type Binding Type: Digital (Downloadable) Paper Type Paper Type: N/A (Digital) Delivery Method Delivery: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine 300M Concorde Intrepid 3.2L V6: Engine Code: ECE. Displacement: 3.2L (196 cu in). Horsepower: Approx. 225 hp @ 6300 rpm. Torque: Approx. 220 lb-ft @ 4300 rpm. 300M Concorde Intrepid 3.5L V6 Sohc: Engine Code: EGW. Displacement: 3.5L (215 cu in). Horsepower: Approx. 234-250 hp @ 6400 rpm. Torque: Approx. 241-250 lb-ft @ 4000 rpm. 300M Special 3.5L V6 Egf: Engine Code: EGF. Displacement: 3.5L (215 cu in). Horsepower: Approx. 255 hp @ 6400 rpm. Torque: Approx. 255 lb-ft @ 4000 rpm. Performance Fuel Type: Unleaded gasoline Fuel System Induction Type: Sequential multi-port fuel injection (MPI) 🔧 Transmission Standard Automatic: 4-speed automatic transaxle (e.g., 42LE/45RFE variants) Optional Manual: 5-speed manual transaxle (less common, primarily on Intrepid) Features Autostick: Some models feature Chrysler's AutoStick manual shifting capability. 📐 Dimensions Exterior Wheelbase: Approx. 113.1 inches (2873 mm) Length: Approx. 199.0 - 203.0 inches (5055 - 5156 mm) Width: Approx. 74.4 inches (1890 mm) Height: Approx. 56.5 - 57.7 inches (1435 - 1466 mm) Weights Curb Weight: Approx. 3500 - 3800 lbs (1588 - 1724 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: Good (for models tested) NHTSA Side Impact: Good (for models tested) Active Features ABS: Standard Anti-lock Braking System Traction Control: Available Traction Control System (TCS) Passive Features Airbags: Front airbags, optional side curtain airbags 💡 Technology Features Infotainment Audio System: Premium Infinity audio...
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Sku: 65860
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Chrysler 300M Concorde Intrepid 2002-2004 Workshop Service Repair ManualChrysler 300M Concorde Intrepid 2002-2004 Workshop Service Repair ManualChrysler 300M Concorde Intrepid 2002-2004 Workshop Service Repair ManualChrysler 300M Concorde Intrepid 2002-2004 Workshop Service Repair Manual
This manual covers Chrysler 300M, Concorde, and Intrepid models manufactured between 2002 and 2004, all built on the Chrysler LH platform. These vehicles are known for their comfortable interiors, distinctive styling, and a range of V6 engine options, including 3.2L and 3.5L configurations, with some models featuring an AutoStick manual shifting capability. The Chrysler 300M, in particular, earned accolades, including frequent appearances on 10Best lists, underscoring its blend of value and performance within the large sedan segment. This comprehensive workshop service repair manual provides detailed information for maintenance, troubleshooting, and repair. It covers all major vehicle systems, including engine mechanical and electrical components, fuel and emission control systems, suspension, brakes, steering, and driveline. The manual also details body interior and exterior, as well as restraint systems. With step-by-step instructions, diagnostic procedures, wiring schematics, and technical specifications, this resource is designed to assist both do-it-yourself enthusiasts and professional mechanics in effectively servicing and maintaining these Chrysler vehicles.
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
300M, Concorde, Intrepid
Year:
2002-2004
Codes
Platform:
Chrysler LH platform
👋 Introduction
Market Position
Purpose:
Provides comprehensive repair and service information for Chrysler 300M, Concorde, and Intrepid vehicles of model years 2002-2004.
Competitive Analysis
Value Proposition:
Cost-effective solution for maintaining vehicle functionality, empowering owners and mechanics with detailed knowledge.
Key Features
Content Highlights:
Detailed illustrations, diagrams, wiring schematics, step-by-step instructions, troubleshooting guides.
Usability:
Printable pages for workshop use, easy navigation with numbered table of contents.
📋 Manual Details
Coverage Areas
Covered Models:
Chrysler 300M, Chrysler Concorde, Chrysler Intrepid
Covered Years:
2002, 2003, 2004
Page Count
Estimated Page Count:
Varies, typically extensive for workshop manuals (e.g., 1000+ pages)
Manual Type
Type:
Workshop Service Repair Manual / Factory Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full coverage: disassembly, inspection, assembly, torque specifications, timing, seals, gaskets.
Engine Electrical:
Detailed diagrams, component testing, diagnostic procedures, wiring schematics.
Emission Control:
Components, operation, testing, and service for emissions systems.
Fuel System:
Fuel pump, injectors, pressure regulator, fuel tank, lines, and diagnostics.
Suspension System:
Front and rear suspension components, alignment, shock absorbers, struts, control arms.
Clutch System:
Clutch assembly, release bearing, master and slave cylinders (for manual transmissions).
Manual Transaxle:
Internal components, gear ratios, shift mechanisms, servicing, torque specifications.
Automatic Transaxle:
Valve body, torque converter, planetary gears, seals, fluid changes, diagnostic codes.
Driveshaft And Axle:
CV joints, axles, driveshafts, U-joints, wheel bearings.
Steering System:
Power steering pump, rack and pinion, tie rods, steering column, linkages.
Brake System:
Brake pads, rotors, calipers, master cylinder, ABS system, bleeding procedures.
Body Interior Exterior:
Body panels, doors, glass, seats, trim, weatherstripping, paint codes.
Body Electrical:
Lighting, power windows, mirrors, locks, wipers, horn, body control modules.
Restraint System:
Airbags, seatbelts, SRS system diagnostics and servicing.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-ups.
Troubleshooting:
Diagnostic trees, symptom analysis, common problem identification.
Repair:
Step-by-step repair instructions for all major components.
Diagnostics:
On-board diagnostics (OBD-II), trouble codes, sensor testing.
Electrical Diagnostics:
Wiring diagrams, testing methods for electrical circuits and components.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete overhaul and advanced diagnostics.
Target Audience:
Do-it-yourselfers (DIY) and experienced professional mechanics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Fully Printable
Zoom Capability:
Yes (Zoom IN/OUT)
Binding Type
Binding Type:
Digital (Downloadable)
Paper Type
Paper Type:
N/A (Digital)
Delivery Method
Delivery:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
300M Concorde Intrepid 3.2L V6:
Engine Code: ECE. Displacement: 3.2L (196 cu in). Horsepower: Approx. 225 hp @ 6300 rpm. Torque: Approx. 220 lb-ft @ 4300 rpm.
300M Concorde Intrepid 3.5L V6 Sohc:
Engine Code: EGW. Displacement: 3.5L (215 cu in). Horsepower: Approx. 234-250 hp @ 6400 rpm. Torque: Approx. 241-250 lb-ft @ 4000 rpm.
300M Special 3.5L V6 Egf:
Engine Code: EGF. Displacement: 3.5L (215 cu in). Horsepower: Approx. 255 hp @ 6400 rpm. Torque: Approx. 255 lb-ft @ 4000 rpm.
Performance
Fuel Type:
Unleaded gasoline
Fuel System
Induction Type:
Sequential multi-port fuel injection (MPI)
🔧 Transmission
Standard
Automatic:
4-speed automatic transaxle (e.g., 42LE/45RFE variants)
Optional
Manual:
5-speed manual transaxle (less common, primarily on Intrepid)
Features
Autostick:
Some models feature Chrysler's AutoStick manual shifting capability.
📐 Dimensions
Exterior
Wheelbase:
Approx. 113.1 inches (2873 mm)
Length:
Approx. 199.0 - 203.0 inches (5055 - 5156 mm)
Width:
Approx. 74.4 inches (1890 mm)
Height:
Approx. 56.5 - 57.7 inches (1435 - 1466 mm)
Weights
Curb Weight:
Approx. 3500 - 3800 lbs (1588 - 1724 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Good (for models tested)
NHTSA Side Impact:
Good (for models tested)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Front airbags, optional side curtain airbags
💡 Technology Features
Infotainment
Audio System:
Premium Infinity audio systems available on some trims.
Navigation:
Optional factory navigation system on some models.
Driver Assistance
Cruise Control:
Standard cruise control.
Keyless Entry:
Standard keyless entry system.
Connectivity
OBD Ii:
Equipped with OBD-II diagnostic port for emissions and system monitoring.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 miles or 3-6 months, depending on oil type and driving conditions.
Transmission Fluid:
Check regularly, change every 30,000-60,000 miles or as per manual.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity (e.g., SAE 5W-30 or 5W-20 for some models).
Coolant:
Mopar OAT (Olds Antifreeze Type) Extended Life Coolant (purple) or equivalent.
Brake Fluid:
DOT 3
Power Steering Fluid:
Mopar ATF+4 (Automatic Transmission Fluid + 4) or equivalent.
Known Issues
Transmission Issues:
Potential for solenoid pack failure or torque converter issues in automatic transmissions.
Engine Misfires:
Can occur due to ignition coil failure, spark plugs, or fuel injector issues.
Suspension Wear:
Wear in ball joints, tie rod ends, and struts can lead to noise and alignment problems.
Body Electrical:
Issues with power window regulators, door lock actuators, and window switches.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler's reputation for large, comfortable sedans and innovative engineering.
Model Evolution
Lh Platform:
These models are part of the second generation of Chrysler's LH platform, known for its cab-forward design and distinct styling.
Production
Manufacturing Location:
Brampton Assembly Plant, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Car And Driver 5 Best:
The Chrysler 300M was frequently named to Car and Driver's 10Best lists during its production run, highlighting its value and performance.
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