Chrysler Caravan 2005 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Chrysler Model: Caravan Year: 2005 Generation: Third Generation (RS) Codes Platform Code: NS/RS 👋 Introduction Market Position Vehicle Segment: Minivan Primary Competitors 2005: Honda Odyssey, Toyota Sienna, Ford Freestar, Mercury Monterey, Chevrolet Venture, Pontiac Montana, Buick Terraza Competitive Analysis Key Selling Points 2005 Caravan: Versatility, seating capacity, Stow 'n Go seating (introduced later in generation), value for money, availability of all-wheel drive (on some models/years) Key Features Stow N Go Seating Availability: N/A for 2005, introduced in 2005 model year as an option for some trims. Available Engine Options: 2.4L I4, 3.3L V6, 3.8L V6 Available Drivetrain: Front-Wheel Drive (FWD), Optional All-Wheel Drive (AWD) 📋 Manual Details Coverage Areas Manual Coverage Scope: All Models/Engines/Trim/Transmissions Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel injection, ignition, cooling, lubrication, exhaust, emissions control Transmission Systems: Automatic Transmission (41TE, 42LE), manual transmission (if applicable), clutch, torque converter Drivetrain Systems: Front-wheel drive, transaxle, CV joints, drive axles Brake Systems: Front and rear brakes (disc/drum), ABS, parking brake Suspension Systems: Front suspension (MacPherson strut), rear suspension (Torsion beam axle), steering system Electrical Systems: Battery, charging system, starting system, lighting, instrumentation, body controls, power accessories, fuse and relay identification HVAC Systems: Heating, Ventilation, and Air Conditioning (HVAC) system operation and diagnosis Body And Interior: Body panels, doors, windows, seats, trim, sunroof (if equipped) Procedures Included Maintenance Procedures: Oil changes, fluid checks and replacements, filter replacements, spark plug replacement, belt and hose inspection Troubleshooting Procedures: Diagnostic procedures for common and uncommon faults, fault code interpretation Repair Procedures: Detailed step-by-step repair instructions for all major systems and components Diagnosis And Testing: Component testing, electrical circuit diagnosis, performance testing Component Replacement: Instructions for replacing parts such as alternators, starters, water pumps, brake pads, sensors, etc. Specifications And Tolerances: Torque specifications, clearances, fluid capacities, diagnostic parameters Technical Depth Technical Depth Level: Comprehensive: Covers basic maintenance to complex diagnostics and full rebuilds 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Image Resolution: High-resolution diagrams and illustrations Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code 2 4L I4: EDZ Displacement 2 4L I4: 2.4 Liters (148 cu in) Horsepower 2 4L I4: 150 hp @ 5900 rpm Torque 2 4L I4: 160 lb-ft @ 4100 rpm Engine Option 2 Engine Code 3 3L V6: EGA Displacement 3 3L V6: 3.3 Liters (203 cu in) Horsepower 3 3L V6: 180 hp @ 5000 rpm Torque 3 3L V6: 205 lb-ft @ 4000 rpm Engine Option 3 Engine Code 3 8L V6: L32 Displacement 3 8L V6: 3.8 Liters (230 cu in) Horsepower 3 8L V6: 205 hp @ 5000 rpm Torque 3 8L V6: 235 lb-ft @ 3400 rpm Performance Engine Type: SOHC V6, OHV V6, DOHC I4 Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Engine Management Engine Control Module: Chrysler SBEC or NGC system 🔧 Transmission Standard Standard Transmission Type: 4-speed automatic (41TE/42LE) Optional Optional Transmission Type: All-wheel drive system integrated with 4-speed automatic Features Transmission Fluid Type: ATF+4 (MS-9602) Torque Converter Lockup: Electronically controlled lockup clutch 📐 Dimensions Exterior Wheelbase Short Wheelbase: 112.2 inches (2850 mm) Wheelbase Long Wheelbase: 119.2 inches (3028 mm) Overall Length Short Wheelbase: 186.3 inches (4732 mm) Overall Length Long Wheelbase: 193.3 inches (4909 mm) Overall Width: 72.0 inches (1829 mm) Overall Height: 67.8 inches (1722 mm) Cargo Max Cargo Volume Behind First Row: Approx. 149.8 cu ft (SWB), 168.4 cu ft (LWB) Weights Curb Weight Range: 3,700 - 4,200 lbs (approx.) Gross Vehicle Weight Rating Gvwr: 5,700 - 6,000 lbs (approx.) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver Rating: ★★★★ (4-star) NHTSA Frontal Impact Passenger Rating: ★★★★ (4-star) NHTSA Side Impact Front Seat Rating: ★★★★ (4-star) NHTSA Side Impact Rear Seat Rating: ★★★★★ (5-star) IIHS Frontal Offset Rating: Acceptable Active Features Anti Lock Braking System ABS: Standard Traction Control: Optional (on some models) Passive Features Airbags: Driver and front passenger airbags, optional side airbags Seat Belts: 3-point seat belts for all occupants, driver and front passenger seatbelt pretensioners 💡 Technology Features Infotainment Audio System Options: AM/FM stereo with CD player, cassette player (early models), optional premium audio systems with subwoofer. Rear Seat Entertainment: Optional rear-seat entertainment system (RSE) with DVD player and screens. Driver Assistance Cruise Control: Standard on most trims Power Sliding Doors And Liftgate: Optional on many trims Connectivity Keyless Entry: Standard or optional depending on trim level 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first (synthetic oil recommended for longer intervals) Engine Air Filter Replacement: Every 30,000 miles or 24 months Cabin Air Filter...
Honda Odyssey, Toyota Sienna, Ford Freestar, Mercury Monterey, Chevrolet Venture, Pontiac Montana, Buick Terraza
Competitive Analysis
Key Selling Points 2005 Caravan:
Versatility, seating capacity, Stow 'n Go seating (introduced later in generation), value for money, availability of all-wheel drive (on some models/years)
Key Features
Stow N Go Seating Availability:
N/A for 2005, introduced in 2005 model year as an option for some trims.
Minor packaging changes, introduction of Stow 'n Go seating as an option on some trims, updated wheel designs.
Production
Manufacturing Locations:
Windsor, Ontario, Canada; St. Louis, Missouri, USA
🏆 Awards & Recognition
Recognitions
Ward'S 10 Best Engines Award:
The 3.8L V6 engine (L32) was a multiple winner of Ward's 10 Best Engines award in previous years, recognized for its smooth power delivery and refinement.
Ratings
Consumer Reports Reliability Ratings:
Varied by model year and specific components; 2005 models generally received average to below-average reliability ratings, often citing transmission and power accessory issues.
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