🏷️ Basic Information Identification Make: Chrysler Model: Caravan Generation: Second Generation (GS) Generation Years: 1996-2000 Subsequent Generation Years: 2001-2007 (Third Generation RS) 👋 Introduction Market Position Vehicle Segment: Minivan Primary Competitors: Ford Windstar, Chevrolet Venture, Pontiac Trans Sport, Honda Odyssey, Toyota Previa. Key Features Vehicle Design: Front-wheel drive, spacious interior, flexible seating configurations, popular family vehicle. Manual Value Proposition Diy Savings: Enables significant cost savings by performing maintenance and repairs independently. Professional Equivalence: Provides information equivalent to authorized dealer service departments. Manual Emphasis Safety Warnings: Highlights critical safety information through WARNING, CAUTION, and NOTE symbology. Special Tools: Identifies and illustrates recommended or required special tools by Chrysler part numbers. 📋 Manual Details Coverage Areas Covered Years: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 Page Count Estimated Page Count: Extensive (typical workshop manuals are several hundred pages) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF (Electronic) Delivery Delivery Method: Electronic Delivery via Email Printability Printable: Yes 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, repair, and diagnostics for all engine variants. Fuel System: Fuel injection, fuel pump, lines, filter, and emissions control systems. Ignition System: Ignition timing, spark plugs, coils, distributors (if applicable), and ignition control modules. Lubrication System: Oil pump, oil filter, oil passages, and lubrication requirements. Cooling System: Radiator, water pump, thermostat, hoses, fan, and coolant specifications. Exhaust System: Exhaust manifold, pipes, catalytic converter, muffler, and emissions related components. Transmission Automatic: Service, repair, and overhaul procedures for automatic transmissions. Transmission Manual: Service, repair, and overhaul procedures for manual transmissions (if applicable). Driveline: Axles, driveshafts, CV joints, and differential components. Braking System: Hydraulic system, ABS, brake pads, rotors, calipers, lines, and master cylinder. Suspension System: Front and rear suspension, struts, shocks, control arms, bushings, and alignment. Steering System: Power steering pump, rack and pinion, steering column, and tie rods. Electrical System: Wiring diagrams, battery, charging system, starter, lighting, and accessory circuits. Body And Frame: Body panel removal/installation, doors, windows, interior trim, and chassis components. HVAC System: Heating, ventilation, and air conditioning system diagnosis and repair. Interior Features: Seat removal/installation, dashboard components, and interior trim. Procedures Included Maintenance: Routine maintenance, fluid checks, filter replacements, and scheduled service. Troubleshooting: Diagnostic procedures for common and complex problems, symptom-based troubleshooting. Repair: Detailed step-by-step repair instructions for all major vehicle systems. Overhaul: Complete disassembly, inspection, and reassembly procedures for major components like engines and transmissions. Installation: Procedures for removing and installing various components and parts. Tune Ups: Specific procedures for engine tune-ups and performance adjustments. Diagnostics: In-depth diagnostic strategies and fault code interpretation. Technical Depth Depth: Comprehensive; suitable for professional technicians and advanced DIY enthusiasts. Proprietary Components Proprietary Instructions: Includes instructions from respective component manufacturers for proprietary parts. 📊 Manual Specifications File Format Format: PDF File Quality Quality: High quality, designed for clarity and readability. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) Searchability Text Search: Likely searchable text within the PDF for quick information retrieval. ⚙️ Engine Specifications Primary Engine 1 Engine Code: 3.0L V6 (Mitsubishi 6G72 SOHC, typically) Displacement: 2972 cc (181.4 cubic inches) Configuration: 60-degree V6, SOHC Horsepower: Approx. 140-150 hp (depending on year and specific calibration) Torque: Approx. 170-180 lb-ft Fuel System: Multi-point Fuel Injection (MPI) Primary Engine 2 Engine Code: 3.3L V6 (EGA/JFK) Displacement: 3301 cc (201.5 cubic inches) Configuration: 90-degree V6, OHV Horsepower: Approx. 158 hp Torque: Approx. 203 lb-ft Fuel System: Multi-point Fuel Injection (MPI) Primary Engine 3 Engine Code: 3.8L V6 (L32/L61) Displacement: 3778 cc (230.5 cubic inches) Configuration: 90-degree V6, OHV Horsepower: Approx. 180-185 hp Torque: Approx. 230-245 lb-ft Fuel System: Multi-point Fuel Injection (MPI) 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transaxle Optional Transmission Types: Likely the same 4-speed automatic, with variations in gear ratios for different engine options. Features Transmission Control: Electronic control, likely with an adaptive shift strategy. Fluid Specifications Automatic Transmission Fluid: Chrysler ATF+4 (or equivalent specification for the relevant years, consult manual for exact specs). 📐 Dimensions Exterior Length: Approx. 179.7 - 185.3 inches (depending on year and configuration) Width: Approx. 72.1 inches Height: Approx. 68.5 inches Wheelbase Wheelbase: Approx. 112.1 inches Weights Curb Weight: Approx. 3,700 - 4,200 lbs (depending on engine and options) Cargo Cargo Volume: Variable depending on seating configuration, often exceeding 100 cubic feet with rear seats removed. 🛡️ Safety Features Ratings NHTSA Front Crash Test Driver: Generally rated 'Acceptable' or 'Good' for frontal impacts in early models, improvements made throughout the generation. NHTSA Front Crash Test Passenger: Generally rated 'Acceptable' or 'Good' for frontal impacts. IIHS Ratings: Varies by year; later models generally saw improvements in crashworthiness. Active Features ABS: Available Anti-lock Braking System (ABS) Passive Features Airbags: Driver and passenger front airbags. Seatbelts: Three-point seatbelts in all seating positions, with pretensioners for front seats. 💡 Technology Features Infotainment Audio System: AM/FM stereo with...