🏷️ Basic Information Identification Make: Chrysler Model: Caravan Generation: Second Generation (GS) Generation Years: 1996-2007 Codes Platform Code: NS (Early GS) 👋 Introduction Market Position Segment: Minivan Target Audience: Owners seeking to perform their own maintenance and repairs, independent repair shops, automotive technicians. Competitive Analysis Competitors: Ford Windstar, Chevrolet Venture, Pontiac Montana, Toyota Sienna, Honda Odyssey. Key Features Vehicle Strengths: Versatile interior, practical for families, comfortable ride, wide range of engine options. Manual Value Proposition: Provides authoritative, step-by-step repair and maintenance procedures for DIY enthusiasts and professionals, saving time and money on vehicle upkeep. 📋 Manual Details Coverage Areas Years Covered: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Page Count Total Pages: 10000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine control systems (ECU/PCM), transmission (automatic), drivetrain (FWD). Chassis: Suspension (front and rear), steering system, braking system (ABS, hydraulic components), wheels and tires. Electrical: Body electrical systems, lighting, instruments, HVAC controls, power accessories (windows, locks, mirrors), audio systems, engine management electronics, diagnosis and troubleshooting of electrical faults. Body: Body exterior and interior components, doors, hood, tailgate, bumpers, glass, upholstery, structural components. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, lubrication, tune-ups. Repair: Engine overhaul, transmission repair/rebuild, brake system repairs, suspension component replacement, electrical component diagnostics and repair, body panel repair and replacement. Troubleshooting: Diagnostic procedures for common drivability issues, electrical problems, and mechanical failures, fault code interpretation, symptom-based troubleshooting guides. Specifications: Torque specifications for all fasteners, fluid capacities and types, electrical schematics, component identification, measurement specifications. Technical Depth Depth: Comprehensive coverage from basic maintenance and adjustments to complex component overhauls and diagnostics. Includes detailed repair procedures, exploded views, wiring diagrams, and specifications. 📊 Manual Specifications File Format Format Details: PDF (Portable Document Format) allowing for easy viewing, searching, and printing of individual pages or sections. High resolution for clear diagrams and text. Print Quality Quality: Printable pages with crisp, clear text and diagrams. Designed for professional use. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 2.4L (2429 cc) Inline 4-Cylinder (2.4 DOHC) Engine 1 Fuel System: Electronic Fuel Injection (EFI) Engine 1 Horsepower: Approx. 150 hp @ 5900 rpm Engine 1 Torque: Approx. 167 lb-ft @ 4300 rpm Optional Engine 1 Engine 2 Displacement: 3.0L (2972 cc) V6 (6G72 SOHC) Engine 2 Fuel System: Electronic Fuel Injection (EFI) Engine 2 Horsepower: Approx. 158 hp @ 5200 rpm (early models), up to 180 hp (later models with improved heads) Engine 2 Torque: Approx. 180 lb-ft @ 4000 rpm (early models), up to 195 lb-ft (later models) Optional Engine 2 Engine 3 Displacement: 3.3L (3301 cc) V6 (EGA/EGH OHV) Engine 3 Fuel System: Electronic Fuel Injection (EFI) Engine 3 Horsepower: Approx. 180 hp @ 5000 rpm Engine 3 Torque: Approx. 205 lb-ft @ 3400 rpm Optional Engine 3 Engine 4 Displacement: 3.8L (3778 cc) V6 (L32 OHV) Engine 4 Fuel System: Electronic Fuel Injection (EFI) Engine 4 Horsepower: Approx. 190 hp @ 4400 rpm Engine 4 Torque: Approx. 230 lb-ft @ 3200 rpm 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transaxle Optional Transmission Options: Varies by engine and trim level. Typically the 41TE, 42LE, or 42RLE automatic transaxles. Features Transmission Fluid Type: Chrysler ATF+4 (or equivalent specification for vehicles originally equipped with earlier ATF types). 📐 Dimensions Exterior Length: Approx. 177.5 - 183.3 inches (depending on model year and configuration) Width: Approx. 72.1 inches Height: Approx. 67.7 inches Wheelbase Wheelbase: Approx. 112.1 inches Cargo Cargo Volume: Configurable depending on seating arrangement, typically over 140 cubic feet with rear seats removed. Weights Curb Weight: Approx. 3,500 - 4,000 lbs (depending on engine and options) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4 Stars (1996-1999 models based on available data) NHTSA Frontal Impact Passenger: 4 Stars (1996-1999 models based on available data) IIHS Frontal Offset: Acceptable to Good (depending on year and specific test methodology) Active Features ABS: Standard or Optional depending on trim and year. Often standard on higher trims or with certain engines. Passive Features Airbags: Driver and front passenger airbags standard on all models from 1996 onwards. Seatbelts: All seating positions equipped with three-point seatbelts. Front seatbelt pretensioners. 💡 Technology Features Infotainment Audio System: AM/FM stereo with cassette player, optional CD player. Speaker configurations varied by trim. Driver Assistance Cruise Control: Available on most models, especially higher trim levels. Connectivity Auxiliary Ports: Not available on models during this period. Aftermarket solutions are common for audio input. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions). Consult manual for severe driving conditions....