CHRYSLER CIRRUS Complete Workshop Repair Manual 1995-2000

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🏷️ Basic Information Identification Make: Chrysler Model: Cirrus Model Years Covered: 1995, 1996, 1997, 1998, 1999, 2000 Codes Platform Code: JA (for 1995-2000 Cirrus, Stratus, Breeze) 👋 Introduction Market Position Segment Placement: The Chrysler Cirrus was positioned as a stylish and comfortable mid-size sedan, aiming to compete with established domestic and import players in the increasingly popular sedan segment of the late 1990s. Competitive Analysis Key Competitors: Ford Taurus, Chevrolet Lumina, Toyota Camry, Honda Accord, Nissan Altima, Mitsubishi Galant, Oldsmobile Cutlass Supreme/Intrigue. Key Features Design Philosophy: Part of Chrysler's 'cab-forward' design era, emphasizing spacious interiors and distinctive styling. Target Audience: Families and individuals seeking a comfortable, well-equipped, and aesthetically distinct American sedan. Manual Value Proposition Diy Benefit: Empowers owners to perform their own maintenance and repairs, saving significant costs on dealership or independent mechanic labor. Diagnostic Capability: Provides the necessary technical data and procedures for accurate diagnosis of issues, reducing guesswork and time spent on troubleshooting. 📋 Manual Details Coverage Areas Primary Regions Covered: North America (USA, Canada) Market Segments: Mid-size Sedan Page Count Estimated Page Count: Over 2000 pages (typical for comprehensive workshop manuals of this era, though digital format may vary) Manual Type Type: Complete Workshop Repair Manual / Service Manual Language Language: English Format Format: Digital Download (PDF or similar compatible format for PC, MAC, Tablets & Smartphones) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, connecting rods, timing system (belts/chains, tensioners), lubrication system, cooling system, intake and exhaust manifolds, emissions control systems. Engine Performance: Fuel injection system, ignition system, throttle body, sensors (MAP, TPS, O2, etc.), engine control module (ECM) diagnostics and programming. Transmission Manual: Manual transmission (if applicable to specific trims) - disassembly, inspection, assembly, clutch system, shift linkage. Transmission Automatic: Automatic transmission (41TE, 42LE) - disassembly, inspection, assembly, valve body, torque converter, transmission control module (TCM) diagnostics. Drivetrain: Front-wheel drive (FWD) system, drive axles, constant velocity (CV) joints, wheel bearings, differential. Suspension: Front suspension (MacPherson struts, control arms, ball joints, sway bar), rear suspension (torsion beam, trailing arms, shock absorbers, springs), steering knuckle, wheel alignment specifications. Brakes: Front and rear disc brakes, hydraulic system, master cylinder, brake booster, ABS system (components, diagnostics, bleeding procedures), parking brake. Steering: Power steering system, steering rack, power steering pump, steering column, steering wheel, tie rods. Body Structure: Body panel removal and installation, chassis structure, underbody, roof, doors, hood, trunk lid, bumpers. Electrical System General: Battery, charging system (alternator, starter), fuses, relays, wiring diagrams (comprehensive), ground points, multiplex communication systems (if applicable). Lighting: Headlights, taillights, interior lights, fog lights, bulb replacement, wiring. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, blower motor, evaporator, condenser, refrigerant system, climate control panel, diagnosis and servicing. Interior Trim: Dashboard, door panels, seats, headliner, carpet, console removal and installation. Safety Systems: Airbag system (SRS - components, diagnostics, replacement procedures), seat belts, child restraint systems. Infotainment Comfort: Radio, audio system, power windows, power locks, power mirrors, cruise control, keyless entry. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel, cabin), fluid checks and top-offs, tire rotations, spark plug replacement, brake pad replacement, wiper blade replacement. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs) and their meanings, testing procedures for sensors and actuators, wiring schematic interpretation, using diagnostic scan tools. Component Replacement: Detailed step-by-step instructions for replacing major and minor components across all systems. Rebuilding: Engine rebuilding procedures, transmission rebuilding procedures, power steering pump, alternator, starter rebuilds. Calibration Adjustment: Wheel alignment adjustments, throttle body cleaning and idle speed adjustment, clutch adjustment. Special Tools: Identification and usage of special tools required for specific repair procedures. Technical Depth Depth Level: Comprehensive (covers everything from basic maintenance to complete engine and transmission overhauls, including electrical diagnostics and bodywork). Detail Level: Factory-level detail with torque specifications, clearances, diagnostic flowcharts, and wiring diagrams. 📊 Manual Specifications File Format Digital Format: Searchable PDF or equivalent, optimized for viewing on various devices. Print Quality Printability: High-resolution, printable pages allowing users to print specific sections or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 2.4L (148 cu in) Engine 1 Type: DOHC Inline-4 (Chrysler World Engine) Engine 1 Fuel Delivery: Multi-port Fuel Injection (MPI) Engine 1 Horsepower Est: 150 hp @ 5800 rpm Engine 1 Torque Est: 170 lb-ft @ 4000 rpm Optional Engine Engine 2 Displacement: 2.5L (152 cu in) Engine 2 Type: SOHC V6 (Chrysler EER/6G73) Engine 2 Fuel Delivery: Multi-port Fuel Injection (MPI) Engine 2 Horsepower Est: 160-170 hp @ 5800 rpm (depending on year/tune) Engine 2 Torque Est: 175-180 lb-ft @ 3500 rpm (depending on year/tune) Fuel System Fuel Type: Unleaded Gasoline (87 octane recommended, higher for optimal performance) Fuel Tank Capacity Est: 15.0 gallons 🔧 Transmission Standard Standard Transmission Type: 4-speed Automatic (41TE/42LE dependent on engine...

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Sku: 379441

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Tags: 1995 1996 1997 1998 1999 2000 Car Chrysler Cirrus

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Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Cirrus

Model Years Covered:

1995, 1996, 1997, 1998, 1999, 2000

Codes

Platform Code:

JA (for 1995-2000 Cirrus, Stratus, Breeze)

👋 Introduction

Market Position

Segment Placement:

The Chrysler Cirrus was positioned as a stylish and comfortable mid-size sedan, aiming to compete with established domestic and import players in the increasingly popular sedan segment of the late 1990s.

Competitive Analysis

Key Competitors:

Ford Taurus, Chevrolet Lumina, Toyota Camry, Honda Accord, Nissan Altima, Mitsubishi Galant, Oldsmobile Cutlass Supreme/Intrigue.

Key Features

Design Philosophy:

Part of Chrysler's 'cab-forward' design era, emphasizing spacious interiors and distinctive styling.

Target Audience:

Families and individuals seeking a comfortable, well-equipped, and aesthetically distinct American sedan.

Manual Value Proposition

Diy Benefit:

Empowers owners to perform their own maintenance and repairs, saving significant costs on dealership or independent mechanic labor.

Diagnostic Capability:

Provides the necessary technical data and procedures for accurate diagnosis of issues, reducing guesswork and time spent on troubleshooting.

📋 Manual Details

Coverage Areas

Primary Regions Covered:

North America (USA, Canada)

Market Segments:

Mid-size Sedan

Page Count

Estimated Page Count:

Over 2000 pages (typical for comprehensive workshop manuals of this era, though digital format may vary)

Manual Type

Type:

Complete Workshop Repair Manual / Service Manual

Language

Language:

English

Format

Format:

Digital Download (PDF or similar compatible format for PC, MAC, Tablets & Smartphones)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, connecting rods, timing system (belts/chains, tensioners), lubrication system, cooling system, intake and exhaust manifolds, emissions control systems.

Engine Performance:

Fuel injection system, ignition system, throttle body, sensors (MAP, TPS, O2, etc.), engine control module (ECM) diagnostics and programming.

Transmission Manual:

Manual transmission (if applicable to specific trims) - disassembly, inspection, assembly, clutch system, shift linkage.

Transmission Automatic:

Automatic transmission (41TE, 42LE) - disassembly, inspection, assembly, valve body, torque converter, transmission control module (TCM) diagnostics.

Drivetrain:

Front-wheel drive (FWD) system, drive axles, constant velocity (CV) joints, wheel bearings, differential.

Suspension:

Front suspension (MacPherson struts, control arms, ball joints, sway bar), rear suspension (torsion beam, trailing arms, shock absorbers, springs), steering knuckle, wheel alignment specifications.

Brakes:

Front and rear disc brakes, hydraulic system, master cylinder, brake booster, ABS system (components, diagnostics, bleeding procedures), parking brake.

Steering:

Power steering system, steering rack, power steering pump, steering column, steering wheel, tie rods.

Body Structure:

Body panel removal and installation, chassis structure, underbody, roof, doors, hood, trunk lid, bumpers.

Electrical System General:

Battery, charging system (alternator, starter), fuses, relays, wiring diagrams (comprehensive), ground points, multiplex communication systems (if applicable).

Lighting:

Headlights, taillights, interior lights, fog lights, bulb replacement, wiring.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, blower motor, evaporator, condenser, refrigerant system, climate control panel, diagnosis and servicing.

Interior Trim:

Dashboard, door panels, seats, headliner, carpet, console removal and installation.

Safety Systems:

Airbag system (SRS - components, diagnostics, replacement procedures), seat belts, child restraint systems.

Infotainment Comfort:

Radio, audio system, power windows, power locks, power mirrors, cruise control, keyless entry.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements (oil, air, fuel, cabin), fluid checks and top-offs, tire rotations, spark plug replacement, brake pad replacement, wiper blade replacement.

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs) and their meanings, testing procedures for sensors and actuators, wiring schematic interpretation, using diagnostic scan tools.

Component Replacement:

Detailed step-by-step instructions for replacing major and minor components across all systems.

Rebuilding:

Engine rebuilding procedures, transmission rebuilding procedures, power steering pump, alternator, starter rebuilds.

Calibration Adjustment:

Wheel alignment adjustments, throttle body cleaning and idle speed adjustment, clutch adjustment.

Special Tools:

Identification and usage of special tools required for specific repair procedures.

Technical Depth

Depth Level:

Comprehensive (covers everything from basic maintenance to complete engine and transmission overhauls, including electrical diagnostics and bodywork).

Detail Level:

Factory-level detail with torque specifications, clearances, diagnostic flowcharts, and wiring diagrams.

📊 Manual Specifications

File Format

Digital Format:

Searchable PDF or equivalent, optimized for viewing on various devices.

Print Quality

Printability:

High-resolution, printable pages allowing users to print specific sections or the entire manual.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine 1 Displacement:

2.4L (148 cu in)

Engine 1 Type:

DOHC Inline-4 (Chrysler World Engine)

Engine 1 Fuel Delivery:

Multi-port Fuel Injection (MPI)

Engine 1 Horsepower Est:

150 hp @ 5800 rpm

Engine 1 Torque Est:

170 lb-ft @ 4000 rpm

Optional Engine

Engine 2 Displacement:

2.5L (152 cu in)

Engine 2 Type:

SOHC V6 (Chrysler EER/6G73)

Engine 2 Fuel Delivery:

Multi-port Fuel Injection (MPI)

Engine 2 Horsepower Est:

160-170 hp @ 5800 rpm (depending on year/tune)

Engine 2 Torque Est:

175-180 lb-ft @ 3500 rpm (depending on year/tune)

Fuel System

Fuel Type:

Unleaded Gasoline (87 octane recommended, higher for optimal performance)

Fuel Tank Capacity Est:

15.0 gallons

🔧 Transmission

Standard

Standard Transmission Type:

4-speed Automatic (41TE/42LE dependent on engine and trim)

Optional

Optional Transmission Type:

5-speed Manual (less common, typically paired with the 2.4L engine)

Features

Automatic Transmission Features:

Electronically controlled, overdrive, torque converter lock-up.

Fluid Specifications

Automatic Transmission Fluid:

ATF+3 or ATF+4 (Mopar specifications).

Manual Transmission Fluid:

API GL-3 or GL-4 gear oil (specific viscosity grade will be detailed in manual, e.g., 75W-90).

📐 Dimensions

Exterior

Length Est:

193.7 inches

Width Est:

70.2 inches

Height Est:

55.9 inches

Wheelbase Est:

108.1 inches

Interior

Passenger Volume Est:

99.9 cubic feet

Cargo

Trunk Volume Est:

15.1 cubic feet

Weights

Curb Weight Est:

3,150 - 3,300 lbs (depending on engine and trim)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

4/5 stars (for earlier models, specifications may vary).

NHTSA Front Impact Passenger:

4/5 stars (for earlier models, specifications may vary).

IIHS Offset Crash Rating:

Good (for models tested, often with caveats regarding seatbelt usage and airbag effectiveness).

Active Features

Standard on most trims; Anti-lock Braking System.

Passive Features

Airbags:

Driver and front passenger airbags standard; side airbags optional on some later models.

Seatbelts:

3-point front and rear seatbelts; pretensioners for front belts.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM stereo with cassette player and optional CD player. Upgraded Infinity sound systems were available on higher trims.

Climate Control:

Manual climate control standard; optional automatic climate control available on some trims.

Driver Assistance

Cruise Control:

Standard on most models.

Connectivity

Keyless Entry:

Optional keyless entry system available on many models.

Comfort Convenience

Power Features:

Power windows, power door locks, power mirrors were common, with power driver's seat optional.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles or 3-6 months (depending on oil type and driving conditions, consult manual for specific recommendations).

Air Filter Replacement:

Every 15,000-30,000 miles or as needed based on inspection.

Spark Plug Replacement:

100,000 miles for platinum/iridium plugs (if equipped); 30,000 miles for conventional copper plugs.

Timing Belt Replacement:

60,000-100,000 miles for 2.4L engine; V6 uses a timing chain (check manual for exact interval).

Fluid Specifications

Engine Oil Type:

API Service SN or newer, SAE 5W-30 or 10W-30 (check owner's manual for precise viscosity based on temperature).

Engine Coolant:

Mopar Antifreeze/Coolant (5 year/100,000 mile formula) or equivalent HOAT coolant (typically orange or pink).

Brake Fluid:

DOT 3 or DOT 4.

Known Issues

Engine 2.4L:

Oil consumption issues, piston ring wear, potential head gasket leaks, intake manifold gasket leaks, timing belt tensioner failure.

Engine V6:

Lower intake manifold gasket leaks (particularly on 3.0L Vulcan engines, though less common on the Cirrus's 2.5L), timing chain guides and tensioners, rear main seal leaks.

Transmission:

Automatic transmission solenoids can fail, leading to harsh shifting or no engagement; torque converter clutch issues.

Suspension Steering:

Premature wear of ball joints, tie rod ends, and control arm bushings; power steering pump leaks or whining.

Electrical:

Window regulator failures, power lock actuator failures, ambient temperature sensor issues, alternator failures.

HVAC:

Blend door actuator failures, blower motor resistor issues, AC system leaks.

📚 Vehicle History

Brand Heritage

Chrysler Brand Focus:

Chrysler historically focused on offering comfortable, stylish, and feature-rich vehicles, often with innovative designs like the cab-forward platform.

Model Evolution

Cirrus Introduction:

The Cirrus was introduced in 1995 as part of the Chrysler JA platform, replacing the aging LeBaron sedan.

Platform Sharing:

Shared its platform with the Dodge Stratus and Plymouth Breeze, differing primarily in styling and feature packaging.

Facelifts Updates:

Received minor styling updates and feature enhancements throughout its production run, particularly for the 1998 model year.

Production

Manufacturing Location:

Sterling Heights, Michigan, USA

Production Years:

1995-2000

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The Cirrus, as part of the JA platform, was recognized by Car and Driver in its '10Best' list for 1995, highlighting its styling and value proposition.

Motor Trend Car Of The Year:

Not a winner, but competed in this segment during the nomination period.

Certifications

Automotive Standards:

Manual adheres to general automotive repair documentation standards, providing diagrams, specifications, and procedures common in factory service manuals.