CHRYSLER NEON DODGE NEON 2000-2005 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Chrysler/Dodge Model: Neon Model Years Covered: 2000, 2001, 2002, 2003, 2004, 2005 Generation Generation Code: Second Generation (PL) Codes Platform: PL 👋 Introduction Market Position Segment: Compact car, entry-level sedan/coupe Target Audience: Budget-conscious consumers, young drivers, daily commuters Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Hyundai Elantra Key Features Design Philosophy: Sporty styling, practical interior, value for money Performance Orientation: R/T and ACR trims offered performance-oriented variants Availability: Widely available across North America 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive mechanical, electrical, and body repair for Chrysler Neon and Dodge Neon (2000-2005) Trim Levels Covered: All trim levels including SE, SXT, R/T, ES, ACR Page Count Estimated Pages: 2000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, fuel, exhaust, ignition, cooling, lubrication, manual transmission, automatic transmission, clutch, drivetrain Chassis: Suspension (front and rear), steering, brakes (front and rear), wheels, tires Electrical: Battery, charging system, starting system, lighting, instrumentation, body electrical, power windows, power locks, audio system, HVAC controls, diagnostic trouble codes (DTCs) Body: Body panels, doors, windows, interior trim, bumpers, sheet metal repair, paint color codes Procedures Included Maintenance: Scheduled maintenance intervals, fluid checks and changes, filter replacements, belt inspections and replacement Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble code (DTC) lookup and interpretation Repair: Step-by-step repair procedures for all major components, including engine rebuild, transmission overhaul, suspension component replacement, brake system repair, electrical system diagnosis and repair Reassembly: Torque specifications for all critical fasteners, assembly sequences Technical Depth Depth: Complete overhaul and rebuild procedures, advanced diagnostics, wiring diagrams, component specifications 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval Printability: Printable pages for on-the-go reference Print Quality Image Resolution: High-resolution diagrams and illustrations Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 1.6L Engine 1 Configuration: SOHC Inline-4 Engine 1 Fuel Delivery: Multi-point fuel injection Engine 2 Displacement: 2.0L Engine 2 Configuration: SOHC Inline-4 Engine 2 Power Output: Approximately 132 hp (98 kW) @ 6000 rpm (standard SOHC) Engine 2 Torque Output: Approximately 130 lb-ft (176 Nm) @ 4500 rpm (standard SOHC) Engine 2 Performance Variant: 2.0L DOHC (16-valve) available on R/T models, outputting ~145 hp Engine 2 Fuel Delivery: Multi-point fuel injection Performance Engine Cooling System: Pressurized, liquid-cooled, electric fan Engine Oil Type: SAE 5W-30 (API SN or higher) Engine Oil Capacity: Approx. 4.0 Quarts (3.8 Liters) with filter Fuel System Fuel Type: Unleaded gasoline, 87 octane recommended 🔧 Transmission Standard Transmission 1 Type: 5-Speed Manual (NVG T-350) Optional Transmission 2 Type: 3-Speed Automatic (31TH) Transmission 3 Type: 4-Speed Automatic (41TE) Features Automatic Transmission Control: Electronic Control Unit (ECU) managed Manual Transmission Fluid: API GL-4, SAE 75W-90 (Check specific manual for exact spec) Automatic Transmission Fluid: ATF+4 (Chrysler part number 05013457AA or equivalent) Automatic Transmission Fluid Capacity: Approx. 6.5 Quarts (6.2 Liters) (Dry fill) 📐 Dimensions Exterior Wheelbase: Approx. 104.4 inches (2652 mm) Length: Approx. 174.4 inches (4430 mm) Width: Approx. 67.4 inches (1712 mm) Height: Approx. 54.4 inches (1382 mm) Weights Curb Weight: Approx. 2650 - 2900 lbs (1202 - 1315 kg) depending on configuration 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Good (for models equipped with side airbags) NHTSA Frontal Impact Passenger: Good (for models equipped with side airbags) IIHS Offset Frontal Crash Rating: Acceptable (for models with structural improvements) Active Features ABS: Available on most trims Passive Features Airbags Front: Standard driver and passenger airbags Airbags Side: Optional front side-impact airbags Seatbelts: Three-point seatbelts with pretensioners 💡 Technology Features Infotainment Audio System: Base AM/FM stereo, optional CD player, optional premium audio systems Instrument Cluster: Analog gauges with digital odometer Driver Assistance Cruise Control: Available on most trims Connectivity Auxiliary Input: Not standard, aftermarket solutions available Comfort Features Air Conditioning: Standard on most trims, manual or automatic climate control available 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first (synthetic oil recommended) Air Filter Replacement: Every 15,000-30,000 miles (24,000-48,000 km) Spark Plug Replacement: Every 60,000-100,000 miles (96,000-160,000 km) depending on spark plug type (platinum/iridium recommended) Coolant Flush: Every 30,000-50,000 miles (48,000-80,000 km) or 2-3 years Fluid Specifications Brake Fluid Type: DOT 3 Power Steering Fluid: Chrysler Power Steering Fluid (Part Number 04549631AA) or equivalent ATF+4 Known Issues Common Issue 1: Oil leaks from valve cover gasket and rear main seal Common Issue 2: Cooling system issues (radiator leaks, fan failures) Common Issue 3: Transmission shift solenoid failures (especially in automatic transmissions) Common Issue 4: Suspension wear (struts, ball joints, control arm bushings) Common Issue 5: Catalytic converter failures Common Issue 6: Headlight condensation (design flaw) 📚 Vehicle History Brand Heritage Manufacturer Origin: United...
Step-by-step repair procedures for all major components, including engine rebuild, transmission overhaul, suspension component replacement, brake system repair, electrical system diagnosis and repair
Reassembly:
Torque specifications for all critical fasteners, assembly sequences