The Chrysler Grand Caravan, a pioneering minivan, offered versatile family transportation across multiple model years from 1996 to 2005. This vehicle, built on the NS and RS platforms, was renowned for its practicality and was a frequent recipient of automotive accolades. Available with various V6 engine options, including 3.0L, 3.3L, and 3.8L displacements, and typically equipped with a 4-speed automatic transaxle, the Grand Caravan provided a comfortable and adaptable experience for up to eight passengers. Its engineering focused on delivering reliable performance for everyday use, solidifying Chrysler's position in the minivan market. This comprehensive workshop repair and service manual provides in-depth information for all Chrysler Grand Caravan models, engines, trim levels, and transmission types produced between 1996 and 2005. It covers a vast array of systems, including general maintenance, engine and transmission service, brake systems, electrical diagnostics, suspension, steering, heating, air conditioning, and more. The manual details repair procedures with numbered instructions, critical notes, and troubleshooting flowcharts, supported by hundreds of illustrations and diagrams. This resource is designed to assist owners, mechanics, and technicians in performing accurate diagnostics, maintenance, and repairs, ensuring the continued optimal performance and longevity of the vehicle. 🏷️ Basic Information Identification Make: Chrysler Model: Grand Caravan Model Years: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Codes Platform: NS (1996-2000), RS (2001-2007, with mid-cycle refresh affecting 2001-2005) 👋 Introduction Market Position Description: The Chrysler Grand Caravan was a segment-defining minivan, offering practical family transportation. This manual caters to owners and independent repair shops seeking professional-level information to maintain and repair these vehicles. Competitive Analysis Competitors Manuals: Competes with factory service manuals for direct competitors like the Dodge Caravan, Plymouth Voyager, Honda Odyssey, Toyota Sienna, and Ford Windstar of the same era. Key Features Manual Benefits: Cost savings on repairs, DIY maintenance enablement, comprehensive diagnostic tools, detailed diagrams, troubleshooting guidance, and factory-level accuracy. Visual Aids: Hundreds of illustrations, diagrams, and photographs to guide users through repair and maintenance tasks, including enlarged insets for intricate parts. 📋 Manual Details Coverage Areas Coverage: All Models, Engines, Trim Levels, and Transmission Types Page Count Estimated Pages: Detailed information suggests hundreds of pages, typical for a complete factory workshop manual. Manual Type Type: Workshop Repair and Service Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Systems: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle Electrical System Details: Detailed wiring diagrams for all major systems, including lighting, ignition, charging, starting, fuel injection, power windows, door locks, climate control, and instrument cluster. Suspension And Steering Details: Front and rear suspension component identification and replacement (struts, shocks, control arms, ball joints, tie rods), power steering system service, wheel alignment specifications. Chassis Body Details: Body panel repair, rust prevention, door mechanism service, liftgate operation, interior trim removal and installation, dashboard repair. Restraint System Details: Airbag system diagnostics, seatbelt operation and replacement, SRS (Supplemental Restraint System) component identification. Procedures Included Procedures: Detailed substeps, critical notes/cautions/warnings, numbered repair instructions, diagnostic procedures, electrical service procedures, maintenance, disassembly, assembly, cleaning, reinstalling procedures, troubleshooting Engine Repair Procedures: Engine overhaul, cylinder head removal/installation, piston and connecting rod service, crankshaft service, timing belt/chain replacement (as applicable per engine), component testing and replacement (alternator, starter, etc.). Transmission Repair Procedures: Automatic transmission fluid and filter changes, internal component diagnosis, valve body service, solenoid replacement, clutch pack service, torque converter replacement. Brake System Procedures: Brake pad and rotor replacement, caliper service, brake line inspection and replacement, brake bleeding procedures, parking brake adjustment. Heating And Ac Procedures: Refrigerant system diagnosis, component replacement (compressor, condenser, evaporator), blower motor service, heater core replacement, climate control module troubleshooting. Technical Depth Depth: Comprehensive, covering basic maintenance to advanced diagnostics and repair procedures as used by professional technicians. Diagnostic Capabilities: Includes diagnostic trouble codes (DTCs) and their interpretation, troubleshooting flowcharts for common drivability and system faults, component testing specifications (e.g., resistance, voltage readings). Torque Specifications: Detailed torque specifications for all critical fasteners, including engine components, suspension parts, and bodywork. 📊 Manual Specifications File Format File Type: PDF PDF Features: Searchable text for quick information retrieval, bookmarked chapters for easy navigation. Print Quality Printability: Full Printable Zoom Capability Zoom: Zoom In/OUT Delivery Method Delivery: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Options: 3.0L V6 (Mitsubishi 6G72), 3.3L V6 (Chrysler EDB), 3.8L V6 (Chrysler EGD) Engine Displacement 3 0L: 3.0 Liters (181 cubic inches) Engine Displacement 3 3L: 3.3 Liters (203 cubic inches) Engine Displacement 3 8L: 3.8 Liters (230 cubic inches) Performance Horsepower Torque 3 3L: Approx. 158 hp @ 4600 rpm, 190 lb-ft @ 3200 rpm (for 1997 model,...