🏷️ Basic Information Identification Make: Chrysler Model: Grand Voyager Year: 1996-1997 Codes Chassis Code: NS 👋 Introduction Market Position Segment: Full-size Minivan Target Audience: Families, commercial users Competitive Analysis Competitors: Ford Windstar, Chevrolet Venture, Dodge Grand Caravan, Plymouth Grand Voyager Key Features Versatility: Spacious interior, flexible seating arrangements, Stow 'n Go (later models, but foundation laid) Comfort: Comfortable ride, family-oriented amenities Engine Options: V6 powertrain offered strong performance for its class 📋 Manual Details Coverage Areas Primary Coverage: Complete Service, Repair, and Workshop Manual Page Count Estimated Page Count: 1000+ Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: All engine types, overhaul, repair, diagnosis Engine Management: Fuel injection, ignition, emissions control, ECU diagnosis Transmission Automatic: Service, repair, diagnosis, fluid service Transmission Manual: Service, repair, diagnosis, fluid service Brake System: Hydraulic system, ABS, disc and drum brakes, parking brake Suspension: Front and rear suspension, struts, shocks, control arms, alignment Steering: Power steering system, steering column, rack and pinion Electrical System: Wiring diagrams, charging system, starting system, lighting, accessories HVAC System: Air conditioning, heating, ventilation, blower motor, refrigerant service Body Interior: Seating, trim, door panels, headliner, body shell repair Body Exterior: Bumpers, fenders, hood, doors, tailgate, glass, seals Safety Systems: Airbags, seat belts, passive restraint systems Procedures Included Routine Maintenance: Oil changes, filter replacements, tune-ups, fluid checks Troubleshooting: Diagnostic procedures, symptom-based troubleshooting guides Engine Overhaul: Complete engine rebuild procedures, component replacement Transmission Rebuild: Detailed steps for automatic transmission disassembly and assembly Brake Service: Pad and rotor replacement, caliper overhaul, bleeding procedures Suspension Repair: Component replacement, strut and shock absorber installation Electrical Diagnosis: Component testing, wiring harness repair, electrical connector service HVAC Service: Refrigerant recharging, component replacement, leak detection Body Repair: Panel replacement, dent repair, rust mitigation Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to full rebuilds and diagnostics. 📊 Manual Specifications File Format File Quality: High-resolution scans, often searchable text. Print Quality Print Readability: Clear and easy to read, suitable for printing. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code 1: 3.0L V6 (Mitsubishi 6G72) Displacement 1: 2972 cc Horsepower 1: 142 hp @ 5000 rpm Torque 1: 171 lb-ft @ 3500 rpm Engine Code 2: 3.3L V6 (EGA) Displacement 2: 3301 cc Horsepower 2: 156 hp @ 4850 rpm Torque 2: 185 lb-ft @ 3250 rpm Engine Code 3: 3.8L V6 (L32) Displacement 3: 3778 cc Horsepower 3: 168 hp @ 4400 rpm Torque 3: 227 lb-ft @ 3200 rpm Performance Induction Type: Naturally Aspirated Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type: 4-speed Automatic (41TE/42LE) Optional Transmission Type: N/A Features Transmission Control: Electronic control for shift quality and diagnostics Transmission Fluid Type: ATF+4 (Mopar) 📐 Dimensions Exterior Length: Approx. 195.7 inches Width: Approx. 72.1 inches Height: Approx. 68.7 inches Wheelbase: Approx. 119.3 inches Cargo Cargo Volume Behind 3Rd Row: Approx. 21.0 cu ft Cargo Volume Behind 2Nd Row: Approx. 77.7 cu ft Cargo Volume Behind 1St Row: Approx. 140.0 cu ft Weights Curb Weight: Approx. 3800 - 4100 lbs Gross Vehicle Weight Rating: Approx. 5400 - 5800 lbs 🛡️ Safety Features Ratings NHTSA Rollover Rating: 4/5 stars (depending on configuration) Active Features ABS: Standard on most models Traction Control: Optional Passive Features Airbags Front: Driver and Passenger Airbags (Standard) Seat Belts: All seating positions equipped with three-point seat belts Child Seat Anchors: LATCH system not standard in this era, but manual may cover proper seat belt usage for child seats. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette or optional CD player. Basic speaker systems. Navigation: Not available Driver Assistance Cruise Control: Standard on most models Parking Assist: Not available Connectivity Bluetooth: Not available Auxiliary Input: Not available 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions). Air Filter Replacement: Inspect every 7,500 miles, replace as needed (typically every 15,000-30,000 miles). Spark Plug Replacement: Varies by engine: 3.0L V6 (approx. 60,000 miles), 3.3L/3.8L V6 (approx. 100,000 miles with platinum plugs). Transmission Fluid Change: Every 30,000 - 60,000 miles, or per severe service schedule. Fluid Specifications Engine Oil: SAE 5W-30 or 5W-20 (check owner's manual for specific viscosity based on climate and engine). Coolant: Chrysler HOAT (Hybrid Organic Additive Technology) or equivalent OAT coolant, typically a 50/50 mix with distilled water. Brake Fluid: DOT 3 Power Steering Fluid: ATF+3 or ATF+4 (Mopar) Known Issues Transmission Failure: The 41TE/42LE transmission could be prone to failure if not properly maintained, particularly the torque converter clutch and input/output shafts. Head Gasket Leaks: Some 3.3L and 3.8L engines may develop head gasket leaks, especially at higher mileage. Electrical Gremlins: As with many vehicles of this era,...