Chrysler Grand Voyager 2000 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Chrysler Model: Grand Voyager Year: 2000 Generation Generation Name: RS (Second Generation Facelift) Codes Platform Code: NS/RS 👋 Introduction Market Position Vehicle Segment: Full-size Minivan Target Audience: Families, individuals requiring flexible cargo and passenger space Competitive Analysis Key Competitors: Ford Windstar, Chevrolet Venture, Pontiac Montana, Honda Odyssey, Toyota Sienna Key Features Vehicle Layout: Front-engine, Front-wheel-drive Seating Capacity: Up to 7 or 8 passengers depending on configuration Door Configuration: Two front doors, sliding rear passenger doors (standard), available power sliding doors 📋 Manual Details Coverage Areas Primary Coverage: North America (Chrysler brand) Related Models: Dodge Caravan, Plymouth Grand Voyager (facelift generation variants) Page Count Total Pages: 3763 Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: 3.3L V6 (EGA), 3.8L V6 (EGH) Transmission: 4-speed Automatic (41TE, 42LE) Drivetrain: Front-Wheel Drive (FWD) Suspension: Independent Front Suspension (MacPherson Strut), Rear Torsion Beam Axle Brakes: Front Disc, Rear Drum (standard), Optional Rear Disc Steering: Power Rack and Pinion Electrical System: Charging system, Ignition system, Lighting, Instruments, Accessories, Body Control Module (BCM) HVAC: Heating, Ventilation, Air Conditioning (Manual and Automatic Climate Control) Body And Frame: Interior, Exterior, Seating, Doors, Liftgate, Trim Restraint Systems: Airbags (Driver, Passenger, Optional Side), Seatbelts Diagnostics: On-Board Diagnostics (OBD-II), Fault Code retrieval and interpretation Procedures Included Maintenance: Scheduled maintenance, Oil changes, Filter replacements, Fluid checks and changes Troubleshooting: Diagnosis of common problems, symptom-based troubleshooting guides Repair: Component removal, disassembly, inspection, repair, assembly, and installation Adjustments: Brake adjustments, Clutch adjustments (if applicable to transmission variants), Wheel alignment specifications Installation: Component installation, accessory installation Special Tools: Identification and usage of specific service tools Technical Depth Depth: Comprehensive (Bumper-to-Bumper) Detail Level: Step-by-step procedures, detailed illustrations, exploded diagrams, photos Data Included: Service data, specifications, wear limits, tightening torques, precautions 📊 Manual Specifications File Format PDF Quality: High-resolution, printable Searchability: Likely text-searchable within PDF reader (Adobe Reader requirement) Print Quality Printability: Yes, all pages are printable Binding Type Binding: Digital (PDF), no physical binding Paper Type Paper Type: Not applicable (digital format) Compatibility Operating Systems: Windows, Mac OS, Linux OS Requirements Software Requirement: Adobe Reader ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 3.3 Liters Engine 1 Cylinders: V6 Engine 1 Code: EGA Engine 1 Horsepower: Approx. 158 hp @ 4600 rpm Engine 1 Torque: Approx. 190 lb-ft @ 3200 rpm Optional Engine Engine 2 Displacement: 3.8 Liters Engine 2 Cylinders: V6 Engine 2 Code: EGH Engine 2 Horsepower: Approx. 180 hp @ 4400 rpm Engine 2 Torque: Approx. 225 lb-ft @ 3200 rpm Fuel System Fuel Induction: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Performance Engine Management: Chrysler's NGC (Next Generation Controller) or similar electronic control unit 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transmission Model Codes: 41TE / 42LE Features Transmission Features: Lock-up torque converter, Electronic Pressure Control (EPC) 📐 Dimensions Exterior Wheelbase: Approx. 120.7 inches Length: Approx. 193.7 inches Width: Approx. 76.2 inches Height: Approx. 67.5 inches Weights Curb Weight: Approx. 4100 - 4400 lbs (varies by engine and trim) Cargo Cargo Volume Behind First Row: Approx. 140.5 cubic feet Cargo Volume Behind Second Row: Approx. 77.9 cubic feet 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4-star (for 2000 model year) NHTSA Frontal Impact Passenger: 4-star (for 2000 model year) IIHS Frontal Offset: Acceptable (Good/Acceptable/Marginal/Poor rating system) Active Features ABS: Standard (Anti-lock Braking System) Traction Control: Optional Passive Features Airbags: Driver and front passenger airbags standard, optional side airbags Seat Belts: Three-point seat belts for all occupants, front seatbelt pretensioners 💡 Technology Features Infotainment Audio System: AM/FM stereo with cassette and/or CD player, optional premium audio systems available. Rear Entertainment: Optional rear-seat video system (VCR or DVD-based depending on specific package). Driver Assistance Cruise Control: Standard Parking Sensors: Optional rear park assist system Connectivity Keyless Entry: Optional remote keyless entry system Telematics: No integrated telematics systems like Uconnect for this model year; external communication would be via a cell phone. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000 miles or 3-6 months, depending on driving conditions and oil type used. Engine Coolant Change: Refer to manual; typically every 30,000-50,000 miles or 2-3 years. Transmission Fluid Change: Every 30,000-60,000 miles; inspection recommended more frequently. Fluid Specifications Engine Oil Type: API Certified SAE 5W-30 or 10W-30 (refer to owner's manual for specific grade and API service classification) Transmission Fluid Type: ATF+4 (Automatic Transmission Fluid +4) is the recommended fluid for these transmissions. Older specifications like ATF+3 may have been used initially but ATF+4 is backward compatible and preferred. Coolant Type: Chrysler Long Life Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology), typically pink or orange in color. Refer to manual for specific part number or equivalent. Known Issues Common Problems Overview: Common issues for this generation include head gasket leaks (especially on the 3.3L...
Driver and front passenger airbags standard, optional side airbags
Seat Belts:
Three-point seat belts for all occupants, front seatbelt pretensioners
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette and/or CD player, optional premium audio systems available.
Rear Entertainment:
Optional rear-seat video system (VCR or DVD-based depending on specific package).
Driver Assistance
Cruise Control:
Standard
Parking Sensors:
Optional rear park assist system
Connectivity
Keyless Entry:
Optional remote keyless entry system
Telematics:
No integrated telematics systems like Uconnect for this model year; external communication would be via a cell phone.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 miles or 3-6 months, depending on driving conditions and oil type used.
Engine Coolant Change:
Refer to manual; typically every 30,000-50,000 miles or 2-3 years.
Transmission Fluid Change:
Every 30,000-60,000 miles; inspection recommended more frequently.
Fluid Specifications
Engine Oil Type:
API Certified SAE 5W-30 or 10W-30 (refer to owner's manual for specific grade and API service classification)
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid +4) is the recommended fluid for these transmissions. Older specifications like ATF+3 may have been used initially but ATF+4 is backward compatible and preferred.
Coolant Type:
Chrysler Long Life Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology), typically pink or orange in color. Refer to manual for specific part number or equivalent.
Known Issues
Common Problems Overview:
Common issues for this generation include head gasket leaks (especially on the 3.3L and 3.8L engines), transmission solenoid issues (leading to harsh shifting or no reverse), power sliding door malfunctions, and issues with the instrument cluster (e.g., dead gauges).
Head Gasket Failure:
A known weakness, particularly on earlier versions of the 3.3L and 3.8L engines.
Transmission Shifting:
Solenoid pack failures or internal wear can cause shifting problems.
Power Sliding Doors:
Mechanism wear, motor failure, or control module issues can affect operation.
📚 Vehicle History
Brand Heritage
Brand Identity:
Chrysler Corporation, known for innovation in minivans.
Model Evolution
Generation Introduction:
The Chrysler Voyager/Grand Voyager was originally introduced in 1984. The 2000 model year represents a facelift of the second generation (NS/RS), which was originally introduced in 1996.
Production
Manufacturing Location:
Windsor, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Ward S 10 Best Engines:
The 3.3L and 3.8L V6 engines from Chrysler's family have been recognized in various years by Ward's AutoWorld for their refinement and power delivery in minivan applications.
Ratings
Consumer Reports Reliability:
Reliability ratings for this era of Grand Voyager varied; consult specific year's Consumer Reports for detailed analysis.
Certifications
Federal Safety Compliance:
Designed and manufactured to meet all relevant US Federal Motor Vehicle Safety Standards (FMVSS) for the 2000 model year.
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