Chrysler JR Sebring 2004 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Sebring Year: 2004 Platform Code: JR Codes Engine Codes: ED3 (2.0L I4 16V DOHC), ECB (2.4L I4 DOHC), EHB (2.7L V6 DOHC) 👋 Introduction Market Position Market Position: The Chrysler Sebring JR (2001-2006) was positioned as a mid-size car, available in coupe, convertible, and sedan body styles, competing in a segment with models like the Toyota Camry, Honda Accord, and Ford Mondeo. Competitive Analysis Competitive Analysis: The Sebring offered a distinctive American design, particularly the convertible variant which was a strong seller. However, it often lagged behind Japanese competitors in terms of perceived build quality and driving dynamics. Key Features Key Features: Available in coupe, sedan, and convertible body styles. Offered a range of powertrain options including efficient 4-cylinder engines and a powerful V6. 📋 Manual Details Coverage Areas Coverage: All models, all engines, all trim levels, all transmissions Page Count Page Count: Estimated 2500+ pages (typical for a comprehensive workshop manual) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Engine mechanical, lubrication, cooling, fuel, ignition, emission controls, engine diagnostics, timing belt/chain service Transmission Service: Manual transmission (NVT150), Automatic transmission (41TE, 42LE, 45RFE), transaxle service, clutch, torque converter, diagnostics Drivetrain Service: Front-wheel drive system, CV joints, drive axles, differential Suspension Service: Front suspension (struts, control arms, ball joints), Rear suspension (torsion beam, trailing arms), alignment specifications Steering Service: Power steering system, steering column, steering gear/rack and pinion, diagnostics Brake Service: Front and rear brakes (disc/drum), ABS, parking brake, hydraulic system, bleeding procedures Electrical System: Wiring diagrams, battery, starting system, charging system, lighting, fuses, relays, instrument cluster, power windows, power locks HVAC System: Heating, ventilation, and air conditioning (HVAC) controls, refrigerant system, blower motor, AC compressor Body And Interior: Body panels, doors, hood, trunk, bumpers, interior trim, seats, glass, convertible top mechanisms (if applicable) Chassis And Frame: Frame construction, unibody structure, subframes Procedures Included Preventive Maintenance: Oil changes, filter replacements, fluid checks and flushes, tire rotations, spark plug replacement, belt inspections Troubleshooting: Diagnostic procedures for all major systems, symptom-based troubleshooting charts, DTC (Diagnostic Trouble Code) interpretation Repair Procedures: Step-by-step instructions for component removal, installation, and repair of all major vehicle systems Component Replacement: Detailed guides for replacing common wear items and major components Diagnostics And Testing: Electrical system testing, sensor testing, actuator testing, mechanical component testing Technical Depth Depth: Comprehensive, covering basic maintenance to in-depth engine and transmission overhauls, electrical diagnostics, and body repairs 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchability: Searchable text allows for quick information retrieval Illustrations Illustrations: Includes diagrams, schematics, exploded views, and photographs ⚙️ Engine Specifications Primary Engine Engine 2.0L: 2.0L 16V DOHC I4 (ED3), Approx. 135 hp, 130 lb-ft torque Engine 2.4L: 2.4L 16V DOHC I4 (ECB), Approx. 150 hp, 162 lb-ft torque Engine 2.7L V6: 2.7L 24V DOHC V6 (EHB), Approx. 200 hp, 190 lb-ft torque Performance Engine Management: Distributorless Ignition System (DIS) with coil-on-plug technology for 4-cylinder engines. Distributorless Ignition System for V6. Compression Ratio 2.0L: 10.0:1 Compression Ratio 2.4L: 9.4:1 Compression Ratio 2.7L V6: 9.7:1 Fuel System Fuel Delivery: Sequential Multiport Fuel Injection (MPI) Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approx. 16 gallons (60.6 liters) 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission (NVT150) - primarily with 2.0L engine Optional Optional Transmission 41Te: 4-speed Automatic Transaxle (41TE) - commonly with 2.4L engine Optional Transmission 42Le: 4-speed Automatic Transaxle (42LE) - commonly with 2.7L V6 engine Optional Transmission 45Rfe: 4-speed Automatic Transaxle (45RFE) - also available with 2.7L V6 engine, potentially later models Features Automatic Features: Includes AutoStick (manual shifting capability) on some automatic transmissions. 📐 Dimensions Exterior Length Sedan Coupe: Approx. 193.7 inches (491.9 mm) Length Convertible: Approx. 193.7 inches (491.9 mm) Width: Approx. 71.5 inches (181.6 mm) Height Sedan: Approx. 57.9 inches (147.1 mm) Height Coupe: Approx. 54.1 inches (137.4 mm) Height Convertible: Approx. 54.7 inches (139.0 mm) Wheelbase: Approx. 109.7 inches (278.6 mm) Interior Seating Capacity: 5 passengers Cargo Trunk Volume Sedan Coupe: Approx. 15.8 cu ft (447 liters) Trunk Volume Convertible Top Up: Approx. 13.1 cu ft (371 liters) Trunk Volume Convertible Top Down: Approx. 7.5 cu ft (212 liters) Weights Curb Weight Est Min: Approx. 3,300 lbs (1497 kg) (for base models) Curb Weight Est Max: Approx. 3,800 lbs (1724 kg) (for V6 convertible models) Gross Vehicle Weight Rating Gvw: Varies by model and engine, typically around 4,500 lbs (2041 kg) 🛡️ Safety Features Ratings NHTSA Frontal Driver 2004: 4 Stars (out of 5) - Compatible with passenger vehicles NHTSA Frontal Passenger 2004: 4 Stars (out of 5) - Compatible with passenger vehicles...

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Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Sebring

Year:

Platform Code:

Codes

Engine Codes:

ED3 (2.0L I4 16V DOHC), ECB (2.4L I4 DOHC), EHB (2.7L V6 DOHC)

👋 Introduction

Market Position

Market Position:

The Chrysler Sebring JR (2001-2006) was positioned as a mid-size car, available in coupe, convertible, and sedan body styles, competing in a segment with models like the Toyota Camry, Honda Accord, and Ford Mondeo.

Competitive Analysis

Competitive Analysis:

The Sebring offered a distinctive American design, particularly the convertible variant which was a strong seller. However, it often lagged behind Japanese competitors in terms of perceived build quality and driving dynamics.

Key Features

Key Features:

Available in coupe, sedan, and convertible body styles. Offered a range of powertrain options including efficient 4-cylinder engines and a powerful V6.

📋 Manual Details

Coverage Areas

Coverage:

All models, all engines, all trim levels, all transmissions

Page Count

Page Count:

Estimated 2500+ pages (typical for a comprehensive workshop manual)

Manual Type

Manual Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Service:

Engine mechanical, lubrication, cooling, fuel, ignition, emission controls, engine diagnostics, timing belt/chain service

Transmission Service:

Manual transmission (NVT150), Automatic transmission (41TE, 42LE, 45RFE), transaxle service, clutch, torque converter, diagnostics

Drivetrain Service:

Front-wheel drive system, CV joints, drive axles, differential

Suspension Service:

Front suspension (struts, control arms, ball joints), Rear suspension (torsion beam, trailing arms), alignment specifications

Steering Service:

Power steering system, steering column, steering gear/rack and pinion, diagnostics

Brake Service:

Front and rear brakes (disc/drum), ABS, parking brake, hydraulic system, bleeding procedures

Electrical System:

Wiring diagrams, battery, starting system, charging system, lighting, fuses, relays, instrument cluster, power windows, power locks

HVAC System:

Heating, ventilation, and air conditioning (HVAC) controls, refrigerant system, blower motor, AC compressor

Body And Interior:

Body panels, doors, hood, trunk, bumpers, interior trim, seats, glass, convertible top mechanisms (if applicable)

Chassis And Frame:

Frame construction, unibody structure, subframes

Procedures Included

Preventive Maintenance:

Oil changes, filter replacements, fluid checks and flushes, tire rotations, spark plug replacement, belt inspections

Troubleshooting:

Diagnostic procedures for all major systems, symptom-based troubleshooting charts, DTC (Diagnostic Trouble Code) interpretation

Repair Procedures:

Step-by-step instructions for component removal, installation, and repair of all major vehicle systems

Component Replacement:

Detailed guides for replacing common wear items and major components

Diagnostics And Testing:

Electrical system testing, sensor testing, actuator testing, mechanical component testing

Technical Depth

Depth:

Comprehensive, covering basic maintenance to in-depth engine and transmission overhauls, electrical diagnostics, and body repairs

📊 Manual Specifications

File Format

File Format:

PDF (Portable Document Format)

Print Quality

Print Quality:

High-resolution, suitable for printing individual pages or the entire manual

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Searchability

Searchability:

Searchable text allows for quick information retrieval

Illustrations

Illustrations:

Includes diagrams, schematics, exploded views, and photographs

⚙️ Engine Specifications

Primary Engine

Engine 2.0L:

2.0L 16V DOHC I4 (ED3), Approx. 135 hp, 130 lb-ft torque

Engine 2.4L:

2.4L 16V DOHC I4 (ECB), Approx. 150 hp, 162 lb-ft torque

Engine 2.7L V6:

2.7L 24V DOHC V6 (EHB), Approx. 200 hp, 190 lb-ft torque

Performance

Engine Management:

Distributorless Ignition System (DIS) with coil-on-plug technology for 4-cylinder engines. Distributorless Ignition System for V6.

Compression Ratio 2.0L:

10.0:1

Compression Ratio 2.4L:

9.4:1

Compression Ratio 2.7L V6:

9.7:1

Fuel System

Fuel Delivery:

Sequential Multiport Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity:

Approx. 16 gallons (60.6 liters)

🔧 Transmission

Standard

Standard Transmission:

5-speed Manual Transmission (NVT150) - primarily with 2.0L engine

Optional

Optional Transmission 41Te:

4-speed Automatic Transaxle (41TE) - commonly with 2.4L engine

Optional Transmission 42Le:

4-speed Automatic Transaxle (42LE) - commonly with 2.7L V6 engine

Optional Transmission 45Rfe:

4-speed Automatic Transaxle (45RFE) - also available with 2.7L V6 engine, potentially later models

Features

Automatic Features:

Includes AutoStick (manual shifting capability) on some automatic transmissions.

📐 Dimensions

Exterior

Length Sedan Coupe:

Approx. 193.7 inches (491.9 mm)

Length Convertible:

Approx. 193.7 inches (491.9 mm)

Width:

Approx. 71.5 inches (181.6 mm)

Height Sedan:

Approx. 57.9 inches (147.1 mm)

Height Coupe:

Approx. 54.1 inches (137.4 mm)

Height Convertible:

Approx. 54.7 inches (139.0 mm)

Wheelbase:

Approx. 109.7 inches (278.6 mm)

Interior

Seating Capacity:

5 passengers

Cargo

Trunk Volume Sedan Coupe:

Approx. 15.8 cu ft (447 liters)

Trunk Volume Convertible Top Up:

Approx. 13.1 cu ft (371 liters)

Trunk Volume Convertible Top Down:

Approx. 7.5 cu ft (212 liters)

Weights

Curb Weight Est Min:

Approx. 3,300 lbs (1497 kg) (for base models)

Curb Weight Est Max:

Approx. 3,800 lbs (1724 kg) (for V6 convertible models)

Gross Vehicle Weight Rating Gvw:

Varies by model and engine, typically around 4,500 lbs (2041 kg)

🛡️ Safety Features

Ratings

NHTSA Frontal Driver 2004:

4 Stars (out of 5) - Compatible with passenger vehicles

NHTSA Frontal Passenger 2004:

4 Stars (out of 5) - Compatible with passenger vehicles

IIHS Small Overlap Frontal Crash:

Good (for earlier models of this generation, testing standards may differ for 2004)

Active Features

Active Features Standard:

Anti-lock Braking System (ABS), Traction Control (on some models/trims)

Passive Features

Passive Features Standard:

Driver and front passenger airbags, Side curtain airbags (optional/later models), Seatbelt pretensioners, Crumple zones

Passive Features Convertible:

Pop-up Roll Bars (on some convertible models for rollover protection)

💡 Technology Features

Infotainment

Infotainment Options:

Factory-installed AM/FM/CD player, optional premium audio systems, and in-dash CD changers.

Navigation:

Optional GPS Navigation system available on higher trims.

Driver Assistance

Driver Assistance Features:

Cruise control, optional steering wheel audio controls.

Connectivity

Connectivity Options:

Auxiliary input for audio devices (later models/options), some vehicles may have Uconnect hands-free communication as an option.

🔧 Maintenance

Service Intervals Oil

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first, with synthetic blend or full synthetic oil. Consult owner's manual for specific recommendations.

Service Intervals Filters

Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed based on operating conditions.

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or annually.

Service Intervals Fluids

Coolant Flush Interval:

First flush at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km) or 3 years.

Transmission Fluid Change Interval:

Every 60,000 miles (96,000 km) or 4 years, depending on driving conditions. Check fluid condition regularly.

Service Intervals Other

Spark Plug Replacement 2.4L I4:

Approximately 100,000 miles (160,000 km) using original equipment specification spark plugs (e.g., NGK).

Spark Plug Replacement 2.7L V6:

Approximately 100,000 miles (160,000 km) using original equipment specification spark plugs (e.g., Champion).

Fluid Specifications Oil

Engine Oil Specification 4Cyl:

API certified, SAE 5W-30 or 5W-40, meeting Chrysler MS-6395 specification.

Engine Oil Specification V6:

API certified, SAE 5W-30 or 5W-40, meeting Chrysler MS-6395 specification.

Engine Oil Capacity 4Cyl:

Approx. 4.5 quarts (4.3 liters) with filter change.

Engine Oil Capacity V6:

Approx. 5.0 quarts (4.7 liters) with filter change.

Fluid Specifications Coolant

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) coolant or equivalent, typically purple color. Mopar OAT coolant may also be specified.

Coolant Capacity:

Approx. 7.0 - 8.0 quarts (6.6 - 7.6 liters), depending on engine.

Fluid Specifications Transmission

Transmission Fluid Type 41Te 42Le:

ATF+4 (Automatic Transmission Fluid Type 4) or equivalent, meeting Chrysler MS-9602 specification.

Transmission Fluid Capacity 41Te 42Le:

Approx. 3.5 - 4.0 quarts (3.3 - 3.8 liters) for a fluid change.

Transmission Fluid Type Nvt150:

GL-4 SAE 75W-90 Manual Transmission Fluid

Fluid Specifications Brake

Brake Fluid Type:

DOT 3 or DOT 4 Brake Fluid

Known Issues

Known Issues Engine Mounts:

Premature failure of engine mounts, leading to vibration and noise.

Known Issues Power Steering:

Leaks from power steering pump or lines, potential for pump whine.

Known Issues Transmission Automatic:

Hesitation, slipping, or rough shifting in automatic transmissions can occur. solenoid issues are common.

Known Issues Convertible Top:

Issues with the hydraulic system or motors for the power convertible top can arise.

Known Issues Electrical:

Window regulator failures, door lock actuator issues, and intermittent electrical gremlins are reported.

Known Issues Suspected Clunks:

Front suspension components like sway bar links and bushings can wear, causing clunking noises.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Chrysler, a historic American automotive manufacturer, has a long lineage of producing sedans, coupes, and convertibles, often focusing on comfort and style.

Model Evolution

Model Evolution Jr:

The JR Sebring, introduced for the 2001 model year, represented a significant redesign from its predecessor (JA platform). It was part of Chrysler's strategy to offer stylish, front-wheel-drive vehicles with a focus on the popular convertible market.

Production

Production Location:

Sterling Heights, Michigan, USA

Production Years:

2001-2006

🏆 Awards & Recognition

Recognitions

Convertible Sales Recognition:

The Sebring Convertible was consistently one of the best-selling convertibles in North America during its production run.

Platform Recognition:

The Sebring's platform shared components with other DaimlerChrysler products of the era, contributing to shared development and manufacturing efficiencies.