The 2005 Chrysler Voyager is a versatile minivan designed with families and commercial transport in mind, offering a spacious interior and flexible seating configurations. Powered by a robust 3.3L V6 engine, it provides approximately 180 horsepower and 210 lb-ft of torque, mated to an electronically controlled 4-speed automatic transaxle. Known for its practicality and value proposition, the Voyager was a strong contender in its segment, competing with other popular minivans of the era. This third-generation model, part of the NS platform, emphasizes passenger comfort and cargo utility, making it a suitable choice for a wide range of needs. This comprehensive service repair workshop manual provides detailed information for the 2005 Chrysler Voyager. It covers all major service and repair aspects, including engine mechanicals, fuel and emissions systems, transmission operation and repair, drivetrain, suspension, steering, brakes, and the complete electrical system. Furthermore, the manual offers in-depth guidance on body and chassis repair, HVAC systems, and safety systems. Owners, mechanics, and technicians will find detailed maintenance schedules, diagnostic procedures, repair instructions, wiring diagrams, and torque specifications to effectively maintain and repair the vehicle. 🏷️ Basic Information Identification Make: Chrysler Model: Voyager Year: 2005 Codes Chassis Code: NS (North America), RG (Europe/Australia) 👋 Introduction Market Position Segment: Minivan Target Audience: Families, commercial transport, anyone requiring flexible passenger and cargo space. Competitive Analysis Key Competitors: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture. Key Features Design Philosophy: Emphasis on practicality, passenger comfort, versatile seating configurations, and family-friendly features. Sales Point: Known for its spacious interior, Stow 'n Go seating (on some later models, but the 2005 platform still offers flexibility), and strong value proposition. 📋 Manual Details Coverage Areas General Coverage: This manual covers all major service and repair aspects for the 2005 Chrysler Voyager. Page Count Estimated Page Count: Extensive (typically 2000+ pages for a complete factory service manual) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, diagnosis, repair, timing components, cooling system, lubrication system. Engine Performance: Fuel injection, ignition system, emissions control, turbocharger (if applicable). Transmission Manual: Manual transmission repair, clutch system, operation, diagnosis. Transmission Automatic: Automatic transmission repair, diagnosis, operation, fluid specifications, torque converter. Drivetrain: Front-wheel drive, axles, CV joints, differentials, driveshafts. Suspension: Front and rear suspension components, shock absorbers, struts, springs, alignment specifications. Steering: Power steering system, steering gear, steering column, diagnosis and repair. Brakes: Disc brakes, drum brakes, ABS system, parking brake, brake fluid specifications, bleeding procedures. Electrical System: Battery, charging system, starting system, lighting, horn, wipers, power windows, power locks. Body And Chassis: Body panels, doors, hood, trunk, interior trim, structural components, corrosion protection. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling. Safety Systems: Airbag system, seatbelt pre-tensioners, SRS diagnosis. Procedures Included Scheduled Maintenance: Detailed maintenance schedules, oil change procedures, filter replacements. Diagnostic Procedures: Step-by-step troubleshooting guides for common and uncommon issues, diagnostic trouble codes (DTCs). Repair Procedures: Complete disassembly and reassembly instructions for all major components and systems. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems. Torque Specifications: Precise torque values for all fasteners and critical assembly points. Technical Service Bulletins: Likely includes references to or excerpts from TSBs relevant to the model year. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks to full engine and transmission rebuilds. Includes diagnostic procedures and troubleshooting trees. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable if properly created. Print Quality Printability: Designed for printing, with clear diagrams and text. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: 3.3L V6 (EGA/EGH) Engine Displacement: 3301 cc (201 cubic inches) Engine Configuration: Overhead Valve (OHV), V-Type Bore X Stroke: 93.0 mm x 81.0 mm (3.66 in x 3.19 in) Compression Ratio: 9.1:1 Horsepower: Approx. 180 hp @ 5000 rpm Torque: Approx. 210 lb-ft @ 3500 rpm Fuel System Fuel Delivery: Sequential Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 (Research Octane Number) Engine Oil Oil Type: SAE 5W-30 Synthetic Motor Oil Oil Capacity: Approx. 4.0 quarts (3.8 liters) with filter change Cooling System Coolant Type: Chrysler HOAT (Hybrid Organic Additive Technology) Antifreeze/Coolant, Blue Coolant Capacity: Approx. 9.7 quarts (9.2 liters) 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transaxle Transmission Model: 41TE Features Transmission Features: Electronically controlled, overdrive, torque converter lock-up. Fluid Specifications Automatic Transmission Fluid Type: Mopar ATF+4 (MS-9602) Fluid Capacity Automatic Transmission Fluid Capacity: Approx. 10.0 quarts (9.5 liters) for service fill, 15.8 quarts (15.0 liters) for overhaul. 📐 Dimensions Exterior Wheelbase: Approx. 119.2 inches (3028 mm) Length: Approx. 189.2 inches (4806 mm) Width: Approx. 72.0 inches (1829 mm) Height: Approx. 68.4 inches (1737 mm) Weights Curb Weight: Approx. 3900 - 4200 lbs (1769 - 1905 kg), depending on...