The Chrysler Voyager, part of the RS generation, represents a versatile minivan produced from 1996 to 2005. Built on a platform shared with its Dodge and Plymouth counterparts, this vehicle is renowned for its spacious interior, flexible seating arrangements, and comfortable ride, making it an ideal choice for families and individuals requiring ample passenger and cargo capacity. Offering a compelling value proposition, the Voyager was engineered to meet diverse needs, competing in a segment that demanded practicality and reliability. This comprehensive workshop repair and service manual provides in-depth guidance for maintaining and repairing the Chrysler Voyager models from 1996 through 2005. It covers essential areas including routine maintenance, detailed diagnostics and troubleshooting for engine, transmission, chassis, and electrical systems, as well as bodywork and HVAC components. With over 2000 pages of detailed information, including repair procedures, technical specifications, and electrical schematics, this manual is an indispensable resource for owners and professional technicians alike, ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Chrysler Model: Voyager Generation: RS (Second Generation) Codes Platform Code: NS/GS (based on Dodge Caravan/Plymouth Voyager) 👋 Introduction Market Position Segment: Minivan Target Audience: Families, individuals requiring versatile passenger and cargo space Competitive Analysis Key Competitors: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture/Lumina APV/Trans Sport Key Features Selling Points: Spacious interior, flexible seating configurations, comfortable ride, good value proposition 📋 Manual Details Coverage Areas Years Covered: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Page Count Estimated Page Count: 2000+ Manual Type Type: Workshop Repair & Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission (Automatic), Drivetrain Chassis: Suspension (Front & Rear), Steering, Brakes (Front & Rear Disc/Drum), Wheels & Tires Electrical: Charging System, Starting System, Ignition System, Lighting, Instrumentation, Audio System, Power Accessories, Body Control Modules (BCM), Anti-theft System HVAC: Air Conditioning, Heating, Ventilation Body: Body Panels, Doors, Windows, Seats, Interior Trim, Exterior Trim, Bumpers, Roof Systems Procedures Included Maintenance: Oil Changes, Filter Replacements, Spark Plug Replacement, Coolant Flush, Brake Fluid Flush, Belt Inspections/Replacement, Tire Rotation, Lubrication Points Diagnostics Troubleshooting: OBD-II Codes, Engine Performance Issues, Electrical Faults, HVAC Malfunctions, Drivetrain Noises, Brake System Problems Repair Overhaul: Engine Rebuilding, Transmission Overhaul, Brake Component Replacement, Suspension Component Replacement, Steering System Repair, Electrical Component Repair/Replacement Adjustment Calibration: Wheel Alignment, Parking Brake Adjustment, Door Latch Adjustment Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts Diagnostic Tools Required: OBD-II Scanner, Multimeter, Specialized Jigs & Fixtures (where applicable) Wiring Diagrams: Detailed electrical schematics included for all systems 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Resolution: High resolution, suitable for printing Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Searchability Text Search: Likely searchable text (OCR dependent) ⚙️ Engine Specifications Primary Engine Engine Code 1: EDZ (3.0L SOHC V6) Displacement 1: 3.0 Liters (182 cu in) Configuration 1: V6 (90-degree bank angle) Valvetrain 1: SOHC (Single Overhead Camshaft), 2 valves per cylinder Bore X Stroke 1: 3.50 x 3.13 inches (89.0 x 79.6 mm) Compression Ratio 1: 8.9:1 Horsepower 1: Approx. 150-158 hp @ 5000-5200 RPM Torque 1: Approx. 170-175 lb-ft @ 2800-3000 RPM Optional Engine Engine Code 2: EGA (3.3L SOHC V6) Displacement 2: 3.3 Liters (201 cu in) Valvetrain 2: SOHC (Single Overhead Camshaft), 2 valves per cylinder Horsepower 2: Approx. 158 hp @ 5000 RPM Torque 2: Approx. 190 lb-ft @ 3200 RPM Engine Code 3: JTEC (3.8L SOHC V6) Displacement 3: 3.8 Liters (230 cu in) Valvetrain 3: SOHC (Single Overhead Camshaft), 2 valves per cylinder Horsepower 3: Approx. 166-180 hp @ 4500-5000 RPM Torque 3: Approx. 227-230 lb-ft @ 3200-3400 RPM Fuel System Fuel Delivery: Multi-Port Fuel Injection (MPFI) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: Approx. 18.0 gallons (68 L) 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transmission Model: 41TE (Chrysler's transverse automatic transmission) Optional Transmission Type Optional: N/A (Automatic only for this generation) Features Overdrive: Yes (4th gear) Torque Converter: Lock-up torque converter Fluid Specifications Fluid Type: ATF+4 (Automatic Transmission Fluid, Type 9602) 📐 Dimensions Exterior Length: Approx. 189.3 - 192.9 inches (4808 - 4899 mm) depending on year/trim Width: Approx. 72.4 inches (1839 mm) Height: Approx. 68.5 - 69.4 inches (1740 - 1763 mm) Wheelbase: Approx. 112.1 inches (2847 mm) Interior Passenger Capacity: 7-8 Passengers Cargo Cargo Volume Behind 3Rd Row: Approx. 38.9 cu ft (1090 L) Cargo Volume Max: Approx. 144.2 cu ft (4083 L) with seats removed Weights Curb Weight: Approx. 3,800 - 4,200 lbs (1724 - 1905 kg) Gross Vehicle Weight Rating Gvwr: Approx. 5,500 - 5,800 lbs (2495 - 2631 kg) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4/5 Stars (for certain years/configurations) NHTSA Front Impact Passenger: 4/5 Stars (for certain years/configurations) IIHS Side Impact: Acceptable (for certain years/configurations) Active...