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CITROEN AX Service Repair Manual 1987-1997

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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Citroรซn Model: AX Model Years Covered: 1987-1997 Production Status: Discontinued Generation Generation Code: First Generation (ZA/ZY) Codes Body Styles: 3-door hatchback, 5-door hatchback ๐Ÿ‘‹ Introduction Market Position Vehicle Segment: Subcompact / Supermini Target Audience: Owners and independent repair shops seeking detailed, factory-level repair information Competitive Analysis Comparable Vehicles: Peugeot 205, Renault 5, Ford Fiesta, Volkswagen Polo Key Features Manual Advantage: Vehicle-specific, factory-level detail, user-friendly digital format, extensive coverage of all models and engines. ๐Ÿ“‹ Manual Details Coverage Areas Engine Overhaul: Included Brakes: Included Sunroof: Included Timing Belt Replacement: Included Trouble Codes: Included Wiring Diagrams: Included Troubleshooting Diagnostics: Included Computer Diagnostic Trouble Tree Charts: Included Engine Performance: Included Front End Alignment: Included Suspension: Included Transmission Removal Installation: Included Air Conditioning Service: Included Transmission In Car Servicing: Included Computer Diagnostic Codes: Included Firing Orders: Included Detailed Specifications: Included for all models Factory Maintenance Schedules: Included Serpentine Belt Routings: Included with diagrams Timing Belt Service Procedures: Included Brake Servicing Procedures: Included Driving Concerns: Included Torque Specifications: Complete U Joint Cv Joint Service: Included Repair Procedures: All Vacuum Diagrams: Included Illustrations: Hundreds Page Count Page Count: Not specified (implies comprehensive) Manual Type Manual Type: Complete Service and Repair Manual Language Language: English Format Format: PDF Downloadable: Yes (Instant Download) Compatibility: All Windows versions (XP to Vista 32/64-bit), Mac Requirements: Adobe PDF Reader, WinZip Zoom Functionality: Yes Printability: All pages printable ๐Ÿ“– Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Cooling System, Exhaust System, Transmission Chassis: Suspension (Front & Rear), Steering, Brakes, Wheels & Tires Electrical: Ignition System, Lighting, Instrumentation, Audio System, Wiring Harnesses, ECU Body And Interior: Body Panels, Doors, Windows, Seats, Sunroof, HVAC (Air Conditioning) Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement, belt adjustments Component Repair: Engine rebuild, transmission overhaul, brake caliper replacement, suspension linkage repair Diagnostic Procedures: Trouble code interpretation, component testing, circuit tracing Installation Replacement: Timing belt, water pump, clutch assembly, CV joints, shock absorbers Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to complete engine and transmission overhauls, including detailed diagnostics and electrical schematics. ๐Ÿ“Š Manual Specifications File Format File Type: Digital (PDF) Accessibility: Instant download, accessible on multiple devices Print Quality Print Resolution: High resolution, suitable for printing individual pages or sections Binding Type Binding: Not applicable (Digital Format) Paper Type Paper Quality: Not applicable (Digital Format, printable on demand) โš™๏ธ Engine Specifications Primary Engine Engine Variants: TU (TU9, TU1, TU3, TU5) and XU (XUD7, XUD9) diesel engines, as well as the older PSA ET engine in early models. Performance Horsepower Range: Approximately 45 hp (1.0L) to 95 hp (1.4L GT/GTI), and diesel variants. Fuel System Fuel Delivery: Carbureted (early models), Single-point Fuel Injection (SPI), Multi-point Fuel Injection (MPI) depending on engine and model year. Engine Management ECU Systems: Various Bosch, Siemens, or Magneti Marelli ECUs with diagnostic capabilities. ๐Ÿ”ง Transmission Standard Gearbox Type: 5-speed manual transaxle (common), 4-speed automatic (less common, usually on larger engine variants). Optional Automatic Transmission: Available on select models and engine configurations. Features Clutch Type: Dry single-plate clutch, hydraulically actuated. ๐Ÿ“ Dimensions Exterior Length: Approx. 3,650 mm (depending on model) Width: Approx. 1,600 mm (depending on model) Height: Approx. 1,350 mm (depending on model) Weights Curb Weight: Approx. 700-850 kg (depending on engine and equipment) ๐Ÿ›ก๏ธ Safety Features Ratings Crash Test Results: Euro NCAP (early era), generally considered basic safety for its time. Specific ratings vary by test methodology and year. Active Features Braking System: Front discs, rear drums; ABS available on later/higher trim models. Passive Features Airbags: Driver airbag available on later models, passenger airbag less common. Seatbelts: Pre-tensioner seatbelts on front seats (later models). ๐Ÿ’ก Technology Features Infotainment Audio System: Factory fitted radio cassette player with 2-4 speakers, basic tuning and volume controls. Driver Assistance ABS: Optional on higher trim levels and later models. Connectivity External Ports: Not applicable for the era (no USB, Bluetooth, etc.). ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Typically every 10,000-15,000 km or 1 year, refer to manual for specific engine type. Timing Belt Interval: Critical: typically 60,000-90,000 km or 4-5 years, depending on engine. Failure can cause severe engine damage. Fluid Specifications Engine Oil: API SF/SG/SH, ACEA A2/A3. Viscosity typically 10W-40 or 5W-40. Consult manual for exact specification based on engine and climate. Coolant: Ethylene glycol based antifreeze. Mix 50/50 with distilled water. Specific colour/type may vary; consult manual. Brake Fluid: DOT 3 or DOT 4. Transmission Fluid: Manual: GL-4 SAE 75W-80 or 75W-90. Automatic: ATF Dexron II/III equivalent. Consult manual for exact type and capacity. Known Issues Common Problems: Corrosion (especially wheel arches, sills), electrical gremlins (e.g., dashboard lights, central locking), radiator leaks, carburetor issues (early models), worn suspension bushings, timing belt failure if not replaced on schedule. ๐Ÿ“š Vehicle History Brand Heritage Citroen Philosophy: Known for innovative design, advanced suspension (though...
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CITROEN AX Service Repair Manual 1987-1997
๐Ÿท๏ธ Basic Information
Identification
Make:
Citroรซn
Model:
AX
Model Years Covered:
1987-1997
Production Status:
Discontinued
Generation
Generation Code:
First Generation (ZA/ZY)
Codes
Body Styles:
3-door hatchback, 5-door hatchback
๐Ÿ‘‹ Introduction
Market Position
Vehicle Segment:
Subcompact / Supermini
Target Audience:
Owners and independent repair shops seeking detailed, factory-level repair information
Competitive Analysis
Comparable Vehicles:
Peugeot 205, Renault 5, Ford Fiesta, Volkswagen Polo
Key Features
Manual Advantage:
Vehicle-specific, factory-level detail, user-friendly digital format, extensive coverage of all models and engines.
๐Ÿ“‹ Manual Details
Coverage Areas
Engine Overhaul:
Included
Brakes:
Included
Sunroof:
Included
Timing Belt Replacement:
Included
Trouble Codes:
Included
Wiring Diagrams:
Included
Troubleshooting Diagnostics:
Included
Computer Diagnostic Trouble Tree Charts:
Included
Engine Performance:
Included
Front End Alignment:
Included
Suspension:
Included
Transmission Removal Installation:
Included
Air Conditioning Service:
Included
Transmission In Car Servicing:
Included
Computer Diagnostic Codes:
Included
Firing Orders:
Included
Detailed Specifications:
Included for all models
Factory Maintenance Schedules:
Included
Serpentine Belt Routings:
Included with diagrams
Timing Belt Service Procedures:
Included
Brake Servicing Procedures:
Included
Driving Concerns:
Included
Torque Specifications:
Complete
U Joint Cv Joint Service:
Included
Repair Procedures:
All
Vacuum Diagrams:
Included
Illustrations:
Hundreds
Page Count
Page Count:
Not specified (implies comprehensive)
Manual Type
Manual Type:
Complete Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
Downloadable:
Yes (Instant Download)
Compatibility:
All Windows versions (XP to Vista 32/64-bit), Mac
Requirements:
Adobe PDF Reader, WinZip
Zoom Functionality:
Yes
Printability:
All pages printable
๐Ÿ“– Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Cooling System, Exhaust System, Transmission
Chassis:
Suspension (Front & Rear), Steering, Brakes, Wheels & Tires
Electrical:
Ignition System, Lighting, Instrumentation, Audio System, Wiring Harnesses, ECU
Body And Interior:
Body Panels, Doors, Windows, Seats, Sunroof, HVAC (Air Conditioning)
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement, belt adjustments
Component Repair:
Engine rebuild, transmission overhaul, brake caliper replacement, suspension linkage repair
Diagnostic Procedures:
Trouble code interpretation, component testing, circuit tracing
Installation Replacement:
Timing belt, water pump, clutch assembly, CV joints, shock absorbers
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to complete engine and transmission overhauls, including detailed diagnostics and electrical schematics.
๐Ÿ“Š Manual Specifications
File Format
File Type:
Digital (PDF)
Accessibility:
Instant download, accessible on multiple devices
Print Quality
Print Resolution:
High resolution, suitable for printing individual pages or sections
Binding Type
Binding:
Not applicable (Digital Format)
Paper Type
Paper Quality:
Not applicable (Digital Format, printable on demand)
โš™๏ธ Engine Specifications
Primary Engine
Engine Variants:
TU (TU9, TU1, TU3, TU5) and XU (XUD7, XUD9) diesel engines, as well as the older PSA ET engine in early models.
Performance
Horsepower Range:
Approximately 45 hp (1.0L) to 95 hp (1.4L GT/GTI), and diesel variants.
Fuel System
Fuel Delivery:
Carbureted (early models), Single-point Fuel Injection (SPI), Multi-point Fuel Injection (MPI) depending on engine and model year.
Engine Management
ECU Systems:
Various Bosch, Siemens, or Magneti Marelli ECUs with diagnostic capabilities.
๐Ÿ”ง Transmission
Standard
Gearbox Type:
5-speed manual transaxle (common), 4-speed automatic (less common, usually on larger engine variants).
Optional
Automatic Transmission:
Available on select models and engine configurations.
Features
Clutch Type:
Dry single-plate clutch, hydraulically actuated.
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 3,650 mm (depending on model)
Width:
Approx. 1,600 mm (depending on model)
Height:
Approx. 1,350 mm (depending on model)
Weights
Curb Weight:
Approx. 700-850 kg (depending on engine and equipment)
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Test Results:
Euro NCAP (early era), generally considered basic safety for its time. Specific ratings vary by test methodology and year.
Active Features
Braking System:
Front discs, rear drums; ABS available on later/higher trim models.
Passive Features
Airbags:
Driver airbag available on later models, passenger airbag less common.
Seatbelts:
Pre-tensioner seatbelts on front seats (later models).
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Factory fitted radio cassette player with 2-4 speakers, basic tuning and volume controls.
Driver Assistance
ABS:
Optional on higher trim levels and later models.
Connectivity
External Ports:
Not applicable for the era (no USB, Bluetooth, etc.).
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km or 1 year, refer to manual for specific engine type.
Timing Belt Interval:
Critical: typically 60,000-90,000 km or 4-5 years, depending on engine. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil:
API SF/SG/SH, ACEA A2/A3. Viscosity typically 10W-40 or 5W-40. Consult manual for exact specification based on engine and climate.
Coolant:
Ethylene glycol based antifreeze. Mix 50/50 with distilled water. Specific colour/type may vary; consult manual.
Brake Fluid:
DOT 3 or DOT 4.
Transmission Fluid:
Manual: GL-4 SAE 75W-80 or 75W-90. Automatic: ATF Dexron II/III equivalent. Consult manual for exact type and capacity.
Known Issues
Common Problems:
Corrosion (especially wheel arches, sills), electrical gremlins (e.g., dashboard lights, central locking), radiator leaks, carburetor issues (early models), worn suspension bushings, timing belt failure if not replaced on schedule.
๐Ÿ“š Vehicle History
Brand Heritage
Citroen Philosophy:
Known for innovative design, advanced suspension (though simpler hydro-pneumatics were absent in the AX), and fuel efficiency.
Model Evolution
Key Updates:
Introduction of fuel injection, improved engines (TU series), cosmetic updates, and safety feature enhancements over its production run.
Production
Manufacturing Locations:
Primarily France.
๐Ÿ† Awards & Recognition
Recognitions
Awards:
While specific prestigious awards are not widely documented, the AX was generally well-regarded for its economy, handling, and value in the European supermini segment during its production.
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