CITROEN C8 3.0i 24V 2004 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Citroën Model: C8 Year: 2004 Engine: 3.0i 24V (ES9J4S) Codes Engine Code: ES9J4S 👋 Introduction Market Position Vehicle Type: Large MPV (Multi-Purpose Vehicle) Segment: MPV Competitive Analysis Key Competitors: Renault Espace, Ford Galaxy, Volkswagen Sharan, SEAT Alhambra, Peugeot 807, Fiat Ulysse Key Features Manual Accessibility: Instant download, no waiting, print-on-demand capability Manual Target Audience: Professional technicians and DIY mechanics Manual Content Style: Step-by-step instructions, high-quality diagrams, exploded views 📋 Manual Details Coverage Areas Coverage Scope: Complete Official Factory Service Repair Manual Page Count Estimated Pages: Hundreds (printable in entirety or sections) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, assembly, overhaul, troubleshooting Engine Management: Fuel injection, ignition system, emission controls, sensors, actuators, ECU diagnostics Transmission: Automatic transmission (likely AL4, but specific code not provided, manual will detail) Drivetrain: Front-wheel drive, driveshafts, differential Suspension: Front and rear suspension components, geometry, repair procedures Steering: Power steering system, steering column, components Brakes: Front and rear brake systems, ABS, EBD, parking brake, hydraulic components Electrical System: 12V battery, charging system, starter motor, lighting, wiring diagrams, fuses, relays Body And Chassis: Body panels, doors, glass, interior trim, structural components Heating Ventilation Air Conditioning HVAC: System operation, components, troubleshooting, refrigerant handling Safety Systems: Airbags, seatbelts, SRS system diagnostics Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Troubleshooting: Diagnostic procedures, symptom-based troubleshooting, fault code interpretation Repair: Step-by-step repair instructions for all major systems Disassembly: Complete disassembly procedures with detailed diagrams Assembly: Detailed assembly instructions for all components Cleaning: Component cleaning procedures Reinstalling: Correct installation procedures for all parts Technical Depth Depth: Full Factory Service Manual, suitable for professional technicians and advanced DIYers 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Zoom Capability: YES Binding Type Binding: Digital Download (PDF) Paper Type Paper Type: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V6 Petrol Displacement: 3.0 Liters (2946 cc) Valvetrain: 24 Valves (4 valves per cylinder), DOHC (Dual Overhead Camshafts) Bore X Stroke: 92.7 mm x 73.0 mm (typical for ES9J4S) Compression Ratio: 10.9:1 (typical for ES9J4S) Performance Horsepower: Approx. 204 PS (150 kW) at 6000 rpm (specific to ES9J4S) Torque: Approx. 285 Nm (210 lb-ft) at 3750 rpm (specific to ES9J4S) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Petrol (RON 95 or higher recommended) Engine Management Engine Control Unit ECU: Bosch Motronic ME7.4.6 (typical, manual will confirm) 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transmission Optional Transmission Options: Likely only automatic for this engine variant, but manual will cover. Features Automatic Features: Possible manual mode or sport mode (depending on specific ECU programming) Fluid Specifications Automatic Transmission Fluid Atf: Specific ATF type required (e.g., LT 71141 or equivalent, manual will specify part number and capacity) 📐 Dimensions Exterior Length: Approx. 4700 mm (specific to model year) Width: Approx. 1900 mm (excluding mirrors) Height: Approx. 1700 mm Weights Curb Weight: Approx. 1800-1900 kg (depending on configuration) Cargo Cargo Volume: Highly configurable, substantial volume with seats folded (manual will provide detailed figures) 🛡️ Safety Features Ratings Euro Ncap Rating: Likely 4 or 5 stars (refer to manual for specific 2004 test results and breakdown) Active Features ABS: Standard Anti-lock Braking System Ebs: Electronic Brakeforce Distribution Esp: Electronic Stability Program (likely optional or standard on higher trims, manual will confirm) Passive Features Airbags: Multiple front, side, and curtain airbags (specific number and placement detailed in manual) Seatbelts: All seats equipped with 3-point seatbelts, pre-tensioners, load limiters 💡 Technology Features Infotainment Audio System: Factory radio/CD player with standard speaker configuration; manual will detail options and potential upgrades. Driver Assistance Cruise Control: Likely available, operation and troubleshooting covered in manual. Connectivity Multiplexing: Features multiplexed electrical systems (CAN bus); manual will provide wiring diagrams and diagnostic procedures for these networks. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 15,000 km or 1 year, whichever comes first (refer to manual for precise schedule) Timing Belt Interval: Critical for V6 engines; typically around 100,000-120,000 km or 5-6 years (manual will provide exact interval and part numbers) Fluid Specifications Engine Oil Specification: Fully Synthetic 5W-40 or 0W-40 meeting PSA (Peugeot-Citroën) specifications (e.g., B71 2296, manual will specify) Coolant Specification: Long-life coolant (Type D - PSA S71 2710) or equivalent, pre-diluted mix Known Issues Common Problems: Refer to manual for common issues: potential issues with automatic transmission, power steering, electrical components, and door mechanisms. Diagnostic Focus: Manual will provide guidance on diagnosing common faults related to ECU, sensors, and actuators for the ES9J4S engine. 📚 Vehicle History Brand Heritage Citroen Legacy: Known for innovative design, comfort, and front-wheel drive technology Model Evolution C8 Development: Part of the Eurovan platform, co-developed with Fiat, Lancia, Peugeot, and SEAT. Platform Sharing: Shares platform with Fiat Ulysse,...
Step-by-step repair instructions for all major systems
Disassembly:
Complete disassembly procedures with detailed diagrams
Assembly:
Detailed assembly instructions for all components
Cleaning:
Component cleaning procedures
Reinstalling:
Correct installation procedures for all parts
Technical Depth
Depth:
Full Factory Service Manual, suitable for professional technicians and advanced DIYers
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
YES
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Type:
Not Applicable (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V6 Petrol
Displacement:
3.0 Liters (2946 cc)
Valvetrain:
24 Valves (4 valves per cylinder), DOHC (Dual Overhead Camshafts)
Bore X Stroke:
92.7 mm x 73.0 mm (typical for ES9J4S)
Compression Ratio:
10.9:1 (typical for ES9J4S)
Performance
Horsepower:
Approx. 204 PS (150 kW) at 6000 rpm (specific to ES9J4S)
Torque:
Approx. 285 Nm (210 lb-ft) at 3750 rpm (specific to ES9J4S)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Petrol (RON 95 or higher recommended)
Engine Management
Engine Control Unit ECU:
Bosch Motronic ME7.4.6 (typical, manual will confirm)
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic Transmission
Optional
Transmission Options:
Likely only automatic for this engine variant, but manual will cover.
Features
Automatic Features:
Possible manual mode or sport mode (depending on specific ECU programming)
Fluid Specifications
Automatic Transmission Fluid Atf:
Specific ATF type required (e.g., LT 71141 or equivalent, manual will specify part number and capacity)
📐 Dimensions
Exterior
Length:
Approx. 4700 mm (specific to model year)
Width:
Approx. 1900 mm (excluding mirrors)
Height:
Approx. 1700 mm
Weights
Curb Weight:
Approx. 1800-1900 kg (depending on configuration)
Cargo
Cargo Volume:
Highly configurable, substantial volume with seats folded (manual will provide detailed figures)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Likely 4 or 5 stars (refer to manual for specific 2004 test results and breakdown)
Active Features
ABS:
Standard Anti-lock Braking System
Ebs:
Electronic Brakeforce Distribution
Esp:
Electronic Stability Program (likely optional or standard on higher trims, manual will confirm)
Passive Features
Airbags:
Multiple front, side, and curtain airbags (specific number and placement detailed in manual)
Seatbelts:
All seats equipped with 3-point seatbelts, pre-tensioners, load limiters
💡 Technology Features
Infotainment
Audio System:
Factory radio/CD player with standard speaker configuration; manual will detail options and potential upgrades.
Driver Assistance
Cruise Control:
Likely available, operation and troubleshooting covered in manual.
Connectivity
Multiplexing:
Features multiplexed electrical systems (CAN bus); manual will provide wiring diagrams and diagnostic procedures for these networks.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km or 1 year, whichever comes first (refer to manual for precise schedule)
Timing Belt Interval:
Critical for V6 engines; typically around 100,000-120,000 km or 5-6 years (manual will provide exact interval and part numbers)
Fluid Specifications
Engine Oil Specification:
Fully Synthetic 5W-40 or 0W-40 meeting PSA (Peugeot-Citroën) specifications (e.g., B71 2296, manual will specify)
Coolant Specification:
Long-life coolant (Type D - PSA S71 2710) or equivalent, pre-diluted mix
Known Issues
Common Problems:
Refer to manual for common issues: potential issues with automatic transmission, power steering, electrical components, and door mechanisms.
Diagnostic Focus:
Manual will provide guidance on diagnosing common faults related to ECU, sensors, and actuators for the ES9J4S engine.
📚 Vehicle History
Brand Heritage
Citroen Legacy:
Known for innovative design, comfort, and front-wheel drive technology
Model Evolution
C8 Development:
Part of the Eurovan platform, co-developed with Fiat, Lancia, Peugeot, and SEAT.
Platform Sharing:
Shares platform with Fiat Ulysse, Lancia Zeta, Peugeot 807, and SEAT Alhambra.
Production
Production Period:
2002-2014 (with facelifts)
Manufacturing Location:
Sevelnord Plant, Hordain, France
🏆 Awards & Recognition
Recognitions
Industry Awards:
Eurovan platform vehicles generally received positive reviews for practicality and space, though specific awards for the C8 2004 are not widely publicized.
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