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Citroen CX 1975-1987 Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: CX Model Code: CX 1/2 Series Years Covered By Manual: 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987 Body Styles Covered: Berline (saloon), Break (estate/wagon), Prestige Codes Chassis Codes: CX1 (pre-facelift), CX2 (facelift) 👋 Introduction Market Position Vehicle Segment: Executive Car / Large Family Car Historical Significance: Successor to the DS, renowned for its advanced engineering and distinctive styling. Competitive Analysis Key Competitors: Peugeot 604, Renault 20/30, Ford Granada, Rover SD1, Mercedes-Benz W123 series. Key Features Design Philosophy: Aerodynamic styling, exceptional ride comfort, advanced hydropneumatic suspension. Unique Selling Points: Hydropneumatic self-levelling suspension, DIRASS power steering, distinctive avant-garde design. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive mechanical, electrical, and body repair information for the Citroën CX. Market Focus: Primarily European market, with adaptations for international variants. Page Count Estimated Page Count: Likely 800-1200 pages (typical for comprehensive service manuals of this era, PDF format may vary). Manual Type Manual Classification: Service and Repair Manual Intended Audience: Professional Technicians and Advanced DIY Mechanics Language Language: English (assumed, based on typical product listings for aftermarket manuals; original factory manuals may be in French) Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul and repair procedures for all gasoline and diesel engines offered during the specified years. Engine Management: Ignition system, fuel injection (Bosch L-Jetronic for later models), carburettor systems (Zenith, Solex), emission control systems. Transmission Manual: Repair and overhaul of manual gearboxes, clutch systems, driveshafts. Transmission Automatic: Repair and overhaul procedures for the Citromatic automatic transmission (hydropneumatic and conventional automatic variants). Suspension Hydropneumatic: Detailed diagnostics and repair of the iconic hydropneumatic suspension system, including spheres, pumps, accumulators, hydraulic fluid, and height correctors. Braking System: Front and rear brake systems (disc and drum), hydraulic lines, brake fluid, parking brake mechanism, brake pressure regulator. Steering System: Power steering system (DIRASS - Direction assistée Citroën), steering rack, column, and associated hydraulics. Electrical System: Wiring diagrams, component testing, diagnostics for lighting, charging system, starting system, interior electronics, dashboard instrumentation. Bodywork And Chassis: Panel removal and installation, rust repair, door mechanisms, glass replacement, interior trim. HVAC System: Heating, ventilation, and air conditioning (if equipped) system diagnostics and repair. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, coolant checks, brake fluid flushes, drive belt adjustments. Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon faults across all major vehicle systems. Major Repairs: Engine rebuilds, transmission overhaul, suspension component replacement, steering system repairs, electrical component replacement. Technical Specifications Data: Torque values, clearances, timing specifications, fluid capacities, component dimensions. Wiring Diagrams: Detailed schematics for all electrical circuits, color-coded and with component identification. Special Tool Identification: References to specific Citroën or aftermarket tools required for certain repair procedures. Technical Depth Diagnostics Level: Advanced, covering electrical system testing, hydraulic pressure checks, and mechanical component diagnostics. Repair Scope: From minor adjustments to full component overhauls and component-level repair. Specialized Systems: In-depth coverage of the unique hydropneumatic suspension and DIRASS power steering. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (OCR processed). Printability: Printable (designed for high-resolution printing). Print Quality Image Resolution: High-resolution scans of original diagrams and photographs. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Variants Covered: 1.9L (CX 20), 2.0L (CX 20/22), 2.2L (CX 22), 2.5L (CX 25 GTI, Turbo-D). Engine Codes: Examples: XM7 (2.0L OHV), XU9 (1.9L OHC), PRV V6 (later, in Prestige), XD (2.5L Diesel). Performance Horsepower Range: 70 hp (Diesel) to 160 hp (CX 25 GTI Turbo 2). Torque Range: 120 Nm to 250 Nm (approximate). Fuel System Fuel Delivery Early: Carburetted (Zenith, Solex). Fuel Delivery Late: Electronic Fuel Injection (Bosch L-Jetronic, Motronic on some later models). Fuel Type: Unleaded Petrol (Octane 95/98), Diesel Fuel. 🔧 Transmission Standard Standard Transmission: 4-speed Manual, 5-speed Manual (later models). Optional Optional Transmission: 3-speed Automatic (Citroën 'Citromatic' or ZF). Features Transmission Fluid Type: Manual: SAE 75W-90 or equivalent. Automatic: ATF Dexron II or equivalent. 📐 Dimensions Exterior Length: Approx. 4.6m (Berline), 4.7m (Break), 4.8m (Prestige). Width: Approx. 1.7m. Height: Approx. 1.4m. Weights Curb Weight Range: Approx. 1200 kg to 1500 kg depending on engine and equipment. Gross Vehicle Weight: Approx. 1700 kg to 2000 kg. 🛡️ Safety Features Ratings Crash Test Results: No formal Euro NCAP or NHTSA ratings for this era, but design incorporated advanced passive safety features for its time. Active Features Braking Features: Inboard ventilated discs (front), discs (rear), often with a brake pressure regulator for balanced braking. Steering Features: DIRASS power steering (variable assistance), which improved low-speed maneuverability and highway stability. Passive Features Body Structure: Designed with crumple zones, although less sophisticated than modern vehicles. Seat Belts: Lap and diagonal seat belts (front and rear, depending on market and year). 💡 Technology...
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Citroen CX 1975-1987 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
CX
Model Code:
CX 1/2 Series
Years Covered By Manual:
1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987
Body Styles Covered:
Berline (saloon), Break (estate/wagon), Prestige
Codes
Chassis Codes:
CX1 (pre-facelift), CX2 (facelift)
👋 Introduction
Market Position
Vehicle Segment:
Executive Car / Large Family Car
Historical Significance:
Successor to the DS, renowned for its advanced engineering and distinctive styling.
Competitive Analysis
Key Competitors:
Peugeot 604, Renault 20/30, Ford Granada, Rover SD1, Mercedes-Benz W123 series.
Key Features
Design Philosophy:
Aerodynamic styling, exceptional ride comfort, advanced hydropneumatic suspension.
Unique Selling Points:
Hydropneumatic self-levelling suspension, DIRASS power steering, distinctive avant-garde design.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive mechanical, electrical, and body repair information for the Citroën CX.
Market Focus:
Primarily European market, with adaptations for international variants.
Page Count
Estimated Page Count:
Likely 800-1200 pages (typical for comprehensive service manuals of this era, PDF format may vary).
Manual Type
Manual Classification:
Service and Repair Manual
Intended Audience:
Professional Technicians and Advanced DIY Mechanics
Language
Language:
English (assumed, based on typical product listings for aftermarket manuals; original factory manuals may be in French)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul and repair procedures for all gasoline and diesel engines offered during the specified years.
Engine Management:
Ignition system, fuel injection (Bosch L-Jetronic for later models), carburettor systems (Zenith, Solex), emission control systems.
Transmission Manual:
Repair and overhaul of manual gearboxes, clutch systems, driveshafts.
Transmission Automatic:
Repair and overhaul procedures for the Citromatic automatic transmission (hydropneumatic and conventional automatic variants).
Suspension Hydropneumatic:
Detailed diagnostics and repair of the iconic hydropneumatic suspension system, including spheres, pumps, accumulators, hydraulic fluid, and height correctors.
Braking System:
Front and rear brake systems (disc and drum), hydraulic lines, brake fluid, parking brake mechanism, brake pressure regulator.
Steering System:
Power steering system (DIRASS - Direction assistée Citroën), steering rack, column, and associated hydraulics.
Electrical System:
Wiring diagrams, component testing, diagnostics for lighting, charging system, starting system, interior electronics, dashboard instrumentation.
Bodywork And Chassis:
Panel removal and installation, rust repair, door mechanisms, glass replacement, interior trim.
HVAC System:
Heating, ventilation, and air conditioning (if equipped) system diagnostics and repair.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, coolant checks, brake fluid flushes, drive belt adjustments.
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon faults across all major vehicle systems.
Major Repairs:
Engine rebuilds, transmission overhaul, suspension component replacement, steering system repairs, electrical component replacement.
Technical Specifications Data:
Torque values, clearances, timing specifications, fluid capacities, component dimensions.
Wiring Diagrams:
Detailed schematics for all electrical circuits, color-coded and with component identification.
Special Tool Identification:
References to specific Citroën or aftermarket tools required for certain repair procedures.
Technical Depth
Diagnostics Level:
Advanced, covering electrical system testing, hydraulic pressure checks, and mechanical component diagnostics.
Repair Scope:
From minor adjustments to full component overhauls and component-level repair.
Specialized Systems:
In-depth coverage of the unique hydropneumatic suspension and DIRASS power steering.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (OCR processed).
Printability:
Printable (designed for high-resolution printing).
Print Quality
Image Resolution:
High-resolution scans of original diagrams and photographs.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Variants Covered:
1.9L (CX 20), 2.0L (CX 20/22), 2.2L (CX 22), 2.5L (CX 25 GTI, Turbo-D).
Engine Codes:
Examples: XM7 (2.0L OHV), XU9 (1.9L OHC), PRV V6 (later, in Prestige), XD (2.5L Diesel).
Performance
Horsepower Range:
70 hp (Diesel) to 160 hp (CX 25 GTI Turbo 2).
Torque Range:
120 Nm to 250 Nm (approximate).
Fuel System
Fuel Delivery Early:
Carburetted (Zenith, Solex).
Fuel Delivery Late:
Electronic Fuel Injection (Bosch L-Jetronic, Motronic on some later models).
Fuel Type:
Unleaded Petrol (Octane 95/98), Diesel Fuel.
🔧 Transmission
Standard
Standard Transmission:
4-speed Manual, 5-speed Manual (later models).
Optional
Optional Transmission:
3-speed Automatic (Citroën 'Citromatic' or ZF).
Features
Transmission Fluid Type:
Manual: SAE 75W-90 or equivalent. Automatic: ATF Dexron II or equivalent.
📐 Dimensions
Exterior
Length:
Approx. 4.6m (Berline), 4.7m (Break), 4.8m (Prestige).
Width:
Approx. 1.7m.
Height:
Approx. 1.4m.
Weights
Curb Weight Range:
Approx. 1200 kg to 1500 kg depending on engine and equipment.
Gross Vehicle Weight:
Approx. 1700 kg to 2000 kg.
🛡️ Safety Features
Ratings
Crash Test Results:
No formal Euro NCAP or NHTSA ratings for this era, but design incorporated advanced passive safety features for its time.
Active Features
Braking Features:
Inboard ventilated discs (front), discs (rear), often with a brake pressure regulator for balanced braking.
Steering Features:
DIRASS power steering (variable assistance), which improved low-speed maneuverability and highway stability.
Passive Features
Body Structure:
Designed with crumple zones, although less sophisticated than modern vehicles.
Seat Belts:
Lap and diagonal seat belts (front and rear, depending on market and year).
💡 Technology Features
Infotainment
Radio System:
Optional factory-fitted radio/cassette players, often with power aerials.
Driver Assistance
Suspension Type:
Hydropneumatic self-levelling suspension with variable ride height control.
Steering Type:
Hydraulic power steering with variable assistance (DIRASS).
Connectivity
Connectivity Features:
Limited by era; primarily mechanical and hydraulic systems. Early forms of CAN bus or digital integration were absent.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km or 6-12 months (depending on oil type and usage).
Hydropneumatic Fluid Change:
Recommended every 20,000-40,000 km or as per manual for fluid condition.
Fluid Specifications
Engine Oil:
API SF/SG, SAE 10W-40 or 15W-50 (depending on climate and engine wear).
Hydropneumatic Fluid:
LHM (Liquide Hydraulique Minéral) – Citroën specific mineral-based hydraulic fluid (green colour).
Coolant:
Ethylene glycol-based coolant with anti-corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 (ensure compatibility with seals, especially in older systems).
Known Issues
Hydropneumatic System:
Leaking spheres, worn pump seals, accumulator bladder failure, height corrector issues, fluid contamination.
Electrical Gremlins:
Corrosion in wiring harnesses, faulty relays, switch failures, especially in older vehicles.
Rust And Corrosion:
Common on sills, wheel arches, and door bottoms, especially in damp climates.
Engine Wear:
Piston ring wear, valve stem seals, and timing chain wear on higher mileage engines.
Exhaust System:
Corrosion of exhaust components, particularly in humid environments.
📚 Vehicle History
Brand Heritage
Manufacturer:
Citroën, a French automobile manufacturer known for innovation and avant-garde design.
Model Evolution
Introduction Year:
1974 (launched as successor to DS).
Facelifts:
Significant facelift in 1982, featuring revised dashboard, bumpers, and aerodynamic improvements.
Production
Production Period:
1974-1992.
Production Locations:
France (primarily Rennes-sur-Vitre), also assembled in other countries.
🏆 Awards & Recognition
Recognitions
Design Awards:
While not officially awarded, the CX was widely praised for its revolutionary design and comfort.
Ratings
Consumer Surveys:
Often ranked highly for comfort and ride quality in contemporary road tests, but sometimes criticized for complexity and reliability concerns (especially early models).
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