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Citroen CX Series 2 1988-Onwards Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Citroën Model: CX Series 2 Model Variant: CX 20, CX 22, CX 25 (including GTI variants) Model Generation: Series 2 Production Years Covered: 1988 onwards (This typically implies the latter part of the CX's production run and potentially some overlap into early XM models if the manual is comprehensive, but primarily focuses on the Series 2 CX). Codes Platform Code: CX 👋 Introduction Market Position Vehicle Segment: Large Family Car / Executive Car Brand Philosophy: Citroën's commitment to comfort, innovation, and avant-garde design. Competitive Analysis Key Competitors: Peugeot 505, Renault 25, Ford Scorpio, Opel/Vauxhall Senator, Mercedes-Benz W124, BMW E30/E34. Key Features Unique Selling Points: Hydropneumatic self-levelling suspension, front-wheel drive, aerodynamic 'anti-submarine' body design, spacious and comfortable interior, distinctive styling. Series 2 Enhancements: Updated interior and exterior styling, improved aerodynamics, modernised dashboard, more reliable engines (compared to early Series 1), improved NVH (Noise, Vibration, Harshness) levels. Manual Purpose Target Audience: DIY enthusiasts, independent workshops, mechanics seeking in-depth technical information for the Citroën CX Series 2. 📋 Manual Details Coverage Areas Geographical Coverage: Primarily European market, but technical information is universally applicable. Language: English (implied by typical workshop manual availability and product description) Manual Type: Service Repair Workshop Manual Format: Downloadable PDF Page Count Estimated Page Count: Approximately 500-1000+ pages (typical for comprehensive factory workshop manuals of this era, though exact figure not provided). Manual Type Authenticity: Factory Original Content (as advertised, implying official service documentation) 📖 Manual Coverage Systems Covered Powertrain: Engine (maintenance, diagnosis, repair for petrol engines), Transmission (manual and automatic, diagnosis, repair, fluid specs), Drivetrain (front-wheel drive components, CV joints, driveshafts). Chassis And Suspension: Citroën's Hydropneumatic Suspension System (detailed operation, component testing, fluid, pressure checks, repairs), Steering (power steering system, rack and pinion), Brakes (hydraulic system, ABS if applicable, disc/drum specifications, pad/shoe replacement, fluid), Wheels and Tires. Electrical: Wiring Diagrams (comprehensive schematics for all circuits), Lighting System, Ignition System, Starting and Charging System, Instruments and Controls, Body Electronics (wipers, washers, horn, door locks, mirrors), fuse and relay locations and specifications. Body And Interior: Body panels (removal, installation, repair), Doors, Windows (including hydraulic window systems where applicable), Seats, Trim panels, HVAC (Heating, Ventilation, and Air Conditioning system diagnosis and repair). Procedures Included Routine Maintenance: Oil and filter changes, spark plug replacement, air filter replacement, fluid level checks and top-ups, drive belt inspection and replacement, battery maintenance. Diagnostic Troubleshooting: Systematic fault finding, error code interpretation (if applicable), component testing procedures, diagnostic flowcharts. Major Repairs: Engine overhaul, transmission rebuilds, suspension component replacement, brake caliper overhaul, steering rack replacement, electrical system component replacement. Special Procedures: Hydropneumatic system bleeding and pressurization, specific torque specifications for critical fasteners, adjustment procedures for various systems. Technical Depth Diagnostic Capabilities: Detailed diagnostic procedures, component testing specifications (resistance, voltage, current values), troubleshooting flowcharts for common issues. Repair Instructions: Step-by-step repair instructions with accompanying diagrams and illustrations, specific tools required, alignment specifications. Specifications And Tolerances: Comprehensive list of technical data, including engine clearances, torque settings, fluid capacities, electrical component specifications, and wear limits. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely text-searchable, allowing for quick finding of specific topics (depending on OCR quality if scanned). Print Quality Quality: High-resolution digital copy, suitable for clear on-screen viewing and printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Access Licensing: No Expiry Dates (as per product description, implying perpetual access). ⚙️ Engine Specifications Primary Engine Engine Family: PSA Douvrin/ES series (derived from the Simca 1300/1500 engine family). Engine Variants Covered Engine Types: Inline-4 Cylinder, Overhead Valve (OHV) and Overhead Cam (OHC). Displacement 1: 2.0 Litres (1995cc) - CX 20 models. Displacement 2: 2.2 Litres (2155cc) - CX 22 models (often with electronic fuel injection). Displacement 3: 2.5 Litres (2495cc) - CX 25 models (carburated, fuel-injected, and Turbo-D variants). Performance Petrol Power Output Cx20: Approximately 106-110 PS (metric horsepower) depending on carburetor/injection setup. Power Output Cx25: Approximately 130-140 PS for naturally aspirated, and ~165-170 PS for CX 25 GTi Turbo. Fuel System Carburetion: Weber twin-choke carburetors (e.g., 36 DRLA or similar) on some CX 20 and CX 25 models. Fuel Injection: Bosch L-Jetronic or Motronic electronic fuel injection on CX 22 and CX 25 GTi/GTi Turbo models. Diesel Option: The manual would likely cover the 2.5L Turbo Diesel (CX 25 D Turbo) engine, which was a significant variant. 🔧 Transmission Standard Transmission Type Manual: 4-speed or 5-speed manual transaxle. Optional Transmission Type Automatic: Citroën's own 3-speed automatic gearbox (often referred to as 'CitroMatic') or ZF 4-speed automatic on later models/higher trims. Features Clutch: Hydraulically operated single dry plate clutch. Drive Layout: Front-Wheel Drive (FWD). 📐 Dimensions Exterior Length: Approximately 4.7-4.9 meters (depending on specific body style - Sedan, Break/Estate). Width: Approximately 1.75-1.8 meters. Height: Approximately 1.35-1.4 meters (saloon), ~1.45m (Break). Weights Curb Weight: Approximately 1300-1500 kg depending on engine...
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Citroen CX Series 2 1988-Onwards Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
CX Series 2
Model Variant:
CX 20, CX 22, CX 25 (including GTI variants)
Model Generation:
Series 2
Production Years Covered:
1988 onwards (This typically implies the latter part of the CX's production run and potentially some overlap into early XM models if the manual is comprehensive, but primarily focuses on the Series 2 CX).
Codes
Platform Code:
CX
👋 Introduction
Market Position
Vehicle Segment:
Large Family Car / Executive Car
Brand Philosophy:
Citroën's commitment to comfort, innovation, and avant-garde design.
Competitive Analysis
Key Competitors:
Peugeot 505, Renault 25, Ford Scorpio, Opel/Vauxhall Senator, Mercedes-Benz W124, BMW E30/E34.
Key Features
Unique Selling Points:
Hydropneumatic self-levelling suspension, front-wheel drive, aerodynamic 'anti-submarine' body design, spacious and comfortable interior, distinctive styling.
Series 2 Enhancements:
Updated interior and exterior styling, improved aerodynamics, modernised dashboard, more reliable engines (compared to early Series 1), improved NVH (Noise, Vibration, Harshness) levels.
Manual Purpose
Target Audience:
DIY enthusiasts, independent workshops, mechanics seeking in-depth technical information for the Citroën CX Series 2.
📋 Manual Details
Coverage Areas
Geographical Coverage:
Primarily European market, but technical information is universally applicable.
Language:
English (implied by typical workshop manual availability and product description)
Manual Type:
Service Repair Workshop Manual
Format:
Downloadable PDF
Page Count
Estimated Page Count:
Approximately 500-1000+ pages (typical for comprehensive factory workshop manuals of this era, though exact figure not provided).
Manual Type
Authenticity:
Factory Original Content (as advertised, implying official service documentation)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (maintenance, diagnosis, repair for petrol engines), Transmission (manual and automatic, diagnosis, repair, fluid specs), Drivetrain (front-wheel drive components, CV joints, driveshafts).
Chassis And Suspension:
Citroën's Hydropneumatic Suspension System (detailed operation, component testing, fluid, pressure checks, repairs), Steering (power steering system, rack and pinion), Brakes (hydraulic system, ABS if applicable, disc/drum specifications, pad/shoe replacement, fluid), Wheels and Tires.
Electrical:
Wiring Diagrams (comprehensive schematics for all circuits), Lighting System, Ignition System, Starting and Charging System, Instruments and Controls, Body Electronics (wipers, washers, horn, door locks, mirrors), fuse and relay locations and specifications.
Body And Interior:
Body panels (removal, installation, repair), Doors, Windows (including hydraulic window systems where applicable), Seats, Trim panels, HVAC (Heating, Ventilation, and Air Conditioning system diagnosis and repair).
Procedures Included
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter replacement, fluid level checks and top-ups, drive belt inspection and replacement, battery maintenance.
Diagnostic Troubleshooting:
Systematic fault finding, error code interpretation (if applicable), component testing procedures, diagnostic flowcharts.
Major Repairs:
Engine overhaul, transmission rebuilds, suspension component replacement, brake caliper overhaul, steering rack replacement, electrical system component replacement.
Special Procedures:
Hydropneumatic system bleeding and pressurization, specific torque specifications for critical fasteners, adjustment procedures for various systems.
Technical Depth
Diagnostic Capabilities:
Detailed diagnostic procedures, component testing specifications (resistance, voltage, current values), troubleshooting flowcharts for common issues.
Repair Instructions:
Step-by-step repair instructions with accompanying diagrams and illustrations, specific tools required, alignment specifications.
Specifications And Tolerances:
Comprehensive list of technical data, including engine clearances, torque settings, fluid capacities, electrical component specifications, and wear limits.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable, allowing for quick finding of specific topics (depending on OCR quality if scanned).
Print Quality
Quality:
High-resolution digital copy, suitable for clear on-screen viewing and printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Access
Licensing:
No Expiry Dates (as per product description, implying perpetual access).
⚙️ Engine Specifications
Primary Engine
Engine Family:
PSA Douvrin/ES series (derived from the Simca 1300/1500 engine family).
Engine Variants Covered
Engine Types:
Inline-4 Cylinder, Overhead Valve (OHV) and Overhead Cam (OHC).
Displacement 1:
2.0 Litres (1995cc) - CX 20 models.
Displacement 2:
2.2 Litres (2155cc) - CX 22 models (often with electronic fuel injection).
Displacement 3:
2.5 Litres (2495cc) - CX 25 models (carburated, fuel-injected, and Turbo-D variants).
Performance Petrol
Power Output Cx20:
Approximately 106-110 PS (metric horsepower) depending on carburetor/injection setup.
Power Output Cx25:
Approximately 130-140 PS for naturally aspirated, and ~165-170 PS for CX 25 GTi Turbo.
Fuel System
Carburetion:
Weber twin-choke carburetors (e.g., 36 DRLA or similar) on some CX 20 and CX 25 models.
Fuel Injection:
Bosch L-Jetronic or Motronic electronic fuel injection on CX 22 and CX 25 GTi/GTi Turbo models.
Diesel Option:
The manual would likely cover the 2.5L Turbo Diesel (CX 25 D Turbo) engine, which was a significant variant.
🔧 Transmission
Standard Transmission
Type Manual:
4-speed or 5-speed manual transaxle.
Optional Transmission
Type Automatic:
Citroën's own 3-speed automatic gearbox (often referred to as 'CitroMatic') or ZF 4-speed automatic on later models/higher trims.
Features
Clutch:
Hydraulically operated single dry plate clutch.
Drive Layout:
Front-Wheel Drive (FWD).
📐 Dimensions
Exterior
Length:
Approximately 4.7-4.9 meters (depending on specific body style - Sedan, Break/Estate).
Width:
Approximately 1.75-1.8 meters.
Height:
Approximately 1.35-1.4 meters (saloon), ~1.45m (Break).
Weights
Curb Weight:
Approximately 1300-1500 kg depending on engine and equipment.
🛡️ Safety Features
Ratings
Crash Test Data:
While formal Euro NCAP ratings were not common for this era, the CX's advanced safety features and robust structure were highly regarded in its time.
Active Features
Braking System:
Hydraulic dual-circuit disc brakes on all wheels, often with front ventilated discs. ABS was an option on later models.
Passive Features
Seatbelts:
Three-point inertia reel seatbelts for front occupants, lap belts for rear (or three-point on later models).
Body Structure:
Reinforced safety cage, crumple zones designed for impact absorption.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette players, often with basic amplifier systems. Manual will cover wiring and common faults.
Driver Assistance
ABS:
Anti-lock Braking System was an optional feature on some Series 2 models, detailed diagnosis and repair procedures will be included if fitted.
Connectivity
Central Locking:
Central locking systems, often vacuum-operated or electric, are detailed for troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km or annually, depending on usage and oil type. Manual will specify exact intervals for different conditions.
Timing Belt Interval:
ForOHC engines, timing belt replacement is crucial, typically around 60,000-80,000 km or 4-5 years. Manual will list specific intervals and part numbers.
Hydropneumatic Fluid Change:
Regular checks and potential replacement of LHM (Citroën's hydraulic fluid) are critical for suspension longevity, usually around 30,000-40,000 km or as per manual recommendations.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-40 or 15W-50 semi-synthetic or synthetic oil recommended for most engines. Manual will list specific grades.
Coolant:
Ethylene glycol based antifreeze with corrosion inhibitors. Typically a 50/50 mix with distilled water. Manual will specify type and capacity.
Hydraulic Fluid:
Citroën LHS 2 or LDS fluid (referencing LHM - Liquide Hydraulique Minéral). Crucial to use the correct fluid to avoid system damage.
Brake Fluid:
DOT 3 or DOT 4 brake fluid, depending on ABS fitment. Manual will confirm.
Known Issues
Hydropneumatic System:
Leaking spheres, worn height correctors, pump wear, leaks in hydraulic lines, need for regular fluid changes and filter cleaning.
Rust:
Corrosion in wheel arches, sills, and floor pans is common, especially in areas with salt exposure.
Electrical Gremlins:
Aging wiring looms, faulty relays, and earth connection issues can lead to intermittent electrical faults.
Engine Management:
Older fuel injection systems can be complex to diagnose; carburetor tuning can drift over time.
📚 Vehicle History
Brand Heritage
Citroen Innovation:
Citroën's long history of pioneering automotive technology, including hydropneumatic suspension (DS) and front-wheel drive.
Model Evolution
Cx Introduction:
The CX was introduced in 1974 as the successor to the iconic DS, carrying forward its innovative spirit.
Series 2 Development:
The Series 2, launched in 1985, represented a significant facelift and technical update to the CX line.
Production
Production End Date:
The Citroën CX ceased production in 1991.
Manufacturing Location:
France.
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
The Citroën CX was not a European Car of the Year winner itself, but the brand's legacy includes numerous award-winning vehicles, and the CX was highly acclaimed for its innovation and comfort.
Ratings
Comfort And Handling:
Consistently praised by motoring journalists and owners for its superior ride quality and handling balance, often considered class-leading in its segment.
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