Citroen Jumpy 2.0 HDi 16V 2004 Service Repair Manual
Regular price
$133.00
Sale price
$133.00
Regular price
Unit price
/ per
Sale
Sold out
๐ท๏ธ Basic Information Identification Make: Citroen Model: Jumpy Year: 2004 Engine Variant: 2.0 HDi 16V Codes Engine Code: RHY (DW10ATED) ๐ Introduction Market Position Vehicle Segment: Light Commercial Vehicle (LCV) / MPV. Vehicle Type: Versatile panel van, passenger MPV (Combi/Multispace versions), and chassis cab configurations. Competitive Analysis Competitors 2004: Peugeot Expert, Fiat Scudo, Ford Transit, Renault Trafic, Opel Vivaro/Vauxhall Vivaro. Key Features Manual Value Proposition: Cost-effective solution for maintaining vehicle operational integrity, empowering owners and technicians with factory-level information. ๐ Manual Details Coverage Areas Primary Coverage: 2004 Citroen Jumpy 2.0 HDi 16V Secondary Coverage: All Models, Engines, Trim Levels, Transmission Types for the specified Jumpy generation. Page Count Estimated Page Count: Extensive (precise number not specified, but implies comprehensive factory documentation) Manual Type Type: Factory Service Repair Workshop Manual Source: Factory original documentation. Audience: DIY enthusiasts and professional mechanics. Language Language: English Format File Format: PDF Delivery Method Delivery Speed: Instant download upon payment completion. ๐ Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel system, throttle body, cooling system, lubrication system. Chassis Systems: Suspension, steering, braking system. Electrical Systems: General electrical systems, wiring diagrams. Emission Systems: Emission control information. Body And Interior: While not explicitly listed, comprehensive manuals usually cover body panels, interior trim, seating, and HVAC systems. Fuel System Details: Includes fuel pump, injectors, high-pressure fuel lines, and diesel filter replacement. Cooling Lubrication Details: Radiator, water pump, thermostat, oil cooler, oil pump, oil filter replacement. Procedures Included Maintenance Procedures: Periodic maintenance, routine servicing, fluid checks and changes. Repair Procedures: Step-by-step instructions for complete disassembly and reassembly of components, detailed repair instructions. Troubleshooting Procedures: Troubleshooting information for diagnosing faults. Diagnostic Procedures: Includes diagnostic fault finding trees and procedures, often referencing diagnostic trouble codes (DTCs). Component Removal Installation: Detailed procedures for removing and installing major and minor components. Torque Specifications: Includes critical torque values for fasteners throughout the vehicle. Technical Depth Depth: Comprehensive, covering detailed diagnostics, repairs, and maintenance, suitable for both DIY and professional mechanics. Diagram Quality: Features top-quality diagrams and exploded views for clarity. Accuracy: Guaranteed to be complete and intact, reflecting factory standards. ๐ Manual Specifications File Format PDF Quality: High-quality, with clear text and diagrams. Print Quality Printability: Printable without restriction. Binding Type Delivery Method: Instant Digital Download (PDF) Paper Type Requirements: Adobe PDF Reader โ๏ธ Engine Specifications Primary Engine Engine Name: 2.0 HDi 16V (DW10ATED) Performance Horsepower: Approximately 109 PS (107 bhp; 80 kW) at 4000 rpm (typical for this engine). Torque: Approximately 250 Nm (184 lb-ft) at 1750 rpm (typical for this engine). Fuel System Fuel Type: Diesel Injection Type: Common Rail Direct Injection (HDi) Engine Layout Configuration: Inline-4 cylinder Displacement: 1997 cc (2.0 Liters) Valve Train: DOHC (Dual Overhead Camshaft), 16 valves. Bore X Stroke: 85 mm x 88 mm (typical for DW10 engines). Compression Ratio: Approximately 18.0:1 (typical for DW10 engines). Engine Name Engine Family: PSA DW engine family. ๐ง Transmission Standard Transmission Type: Likely a 5-speed manual transmission (ML5C or similar). Optional Transmission Type: Possible availability of an automatic transmission, though less common for this engine/variant. Features Clutch Type: Hydraulically actuated single dry plate clutch. ๐ Dimensions Exterior Wheelbase Options: Multiple wheelbase variants typically available for Jumpy (e.g., standard and long). Weights Gross Vehicle Weight: Varies by configuration, but typically around 2.5-3.0 tonnes. ๐ก Technology Features Infotainment Audio System: Basic radio/CD player with front speakers. Driver Assistance ABS: Anti-lock Braking System (ABS) typically standard or optional depending on trim. Airbags: Driver and passenger airbags. Connectivity Connectivity Features: Basic connectivity, likely limited to auxiliary input for audio. ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 15,000 - 20,000 km or 12 months (refer to manual for specific interval and oil type). Timing Belt Interval: Crucial for the DW10ATED engine; typically recommended replacement every 120,000 km or 5-6 years (highly dependent on usage, consult manual). Fluid Specifications Engine Oil Specification: Likely API CF or ACEA B3/B4 specifications, viscosity grade dependent on climate (e.g., 5W-40, 10W-40). Consult manual for exact grade and capacity. Coolant Specification: Ethylene glycol-based antifreeze, typically requiring a specific Citroรซn coolant (e.g., Type D) or equivalent conforming to relevant standards. Brake Fluid Specification: DOT 4 brake fluid. Transmission Fluid Type: Manual transmission: GL-4 gear oil (specific viscosity grade to be confirmed in manual). Power Steering Fluid Type: Hydraulic fluid meeting specific Citroรซn specifications (e.g., LHM or equivalent mineral oil, consult manual). Known Issues Common Issues: Potential for EGR valve issues, turbocharger problems, clutch wear, and DPF (Diesel Particulate Filter) clogging in later models or with specific usage patterns. Turbocharger actuator arm can seize. Timing belt tensioner failure can be catastrophic. Injector seals can leak. Glow plug issues. Other Potential Issues: Alternator failures, starter motor issues, exhaust manifold cracks, suspension component wear (bushings, ball joints), clutch slave cylinder failure. ๐ Vehicle History Brand Heritage Citroen Heritage: Citroรซn has a long history...
Periodic maintenance, routine servicing, fluid checks and changes.
Repair Procedures:
Step-by-step instructions for complete disassembly and reassembly of components, detailed repair instructions.
Troubleshooting Procedures:
Troubleshooting information for diagnosing faults.
Diagnostic Procedures:
Includes diagnostic fault finding trees and procedures, often referencing diagnostic trouble codes (DTCs).
Component Removal Installation:
Detailed procedures for removing and installing major and minor components.
Torque Specifications:
Includes critical torque values for fasteners throughout the vehicle.
Technical Depth
Depth:
Comprehensive, covering detailed diagnostics, repairs, and maintenance, suitable for both DIY and professional mechanics.
Diagram Quality:
Features top-quality diagrams and exploded views for clarity.
Accuracy:
Guaranteed to be complete and intact, reflecting factory standards.
๐ Manual Specifications
File Format
PDF Quality:
High-quality, with clear text and diagrams.
Print Quality
Printability:
Printable without restriction.
Binding Type
Delivery Method:
Instant Digital Download (PDF)
Paper Type
Requirements:
Adobe PDF Reader
โ๏ธ Engine Specifications
Primary Engine
Engine Name:
2.0 HDi 16V (DW10ATED)
Performance
Horsepower:
Approximately 109 PS (107 bhp; 80 kW) at 4000 rpm (typical for this engine).
Torque:
Approximately 250 Nm (184 lb-ft) at 1750 rpm (typical for this engine).
Fuel System
Fuel Type:
Diesel
Injection Type:
Common Rail Direct Injection (HDi)
Engine Layout
Configuration:
Inline-4 cylinder
Displacement:
1997 cc (2.0 Liters)
Valve Train:
DOHC (Dual Overhead Camshaft), 16 valves.
Bore X Stroke:
85 mm x 88 mm (typical for DW10 engines).
Compression Ratio:
Approximately 18.0:1 (typical for DW10 engines).
Engine Name
Engine Family:
PSA DW engine family.
๐ง Transmission
Standard
Transmission Type:
Likely a 5-speed manual transmission (ML5C or similar).
Optional
Transmission Type:
Possible availability of an automatic transmission, though less common for this engine/variant.
Features
Clutch Type:
Hydraulically actuated single dry plate clutch.
๐ Dimensions
Exterior
Wheelbase Options:
Multiple wheelbase variants typically available for Jumpy (e.g., standard and long).
Weights
Gross Vehicle Weight:
Varies by configuration, but typically around 2.5-3.0 tonnes.
๐ก Technology Features
Infotainment
Audio System:
Basic radio/CD player with front speakers.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) typically standard or optional depending on trim.
Airbags:
Driver and passenger airbags.
Connectivity
Connectivity Features:
Basic connectivity, likely limited to auxiliary input for audio.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 - 20,000 km or 12 months (refer to manual for specific interval and oil type).
Timing Belt Interval:
Crucial for the DW10ATED engine; typically recommended replacement every 120,000 km or 5-6 years (highly dependent on usage, consult manual).
Fluid Specifications
Engine Oil Specification:
Likely API CF or ACEA B3/B4 specifications, viscosity grade dependent on climate (e.g., 5W-40, 10W-40). Consult manual for exact grade and capacity.
Coolant Specification:
Ethylene glycol-based antifreeze, typically requiring a specific Citroรซn coolant (e.g., Type D) or equivalent conforming to relevant standards.
Brake Fluid Specification:
DOT 4 brake fluid.
Transmission Fluid Type:
Manual transmission: GL-4 gear oil (specific viscosity grade to be confirmed in manual).
Power Steering Fluid Type:
Hydraulic fluid meeting specific Citroรซn specifications (e.g., LHM or equivalent mineral oil, consult manual).
Known Issues
Common Issues:
Potential for EGR valve issues, turbocharger problems, clutch wear, and DPF (Diesel Particulate Filter) clogging in later models or with specific usage patterns. Turbocharger actuator arm can seize. Timing belt tensioner failure can be catastrophic. Injector seals can leak. Glow plug issues.