Clark CMP 15 CMP 18 CMP 20 CMP 25 CMP 30 Forklift Complete Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Clark Model: CMP Series Model Variants: CMP 15, CMP 18, CMP 20, CMP 25, CMP 30 Product Type: Workshop Service Repair Manual Codes Model Codes Common: While specific internal codes vary, the 'CMP' designation is consistent for this series of cushion tire forklifts. 👋 Introduction Market Position Market Position: The Clark CMP series represents a range of versatile and robust cushion tire forklifts designed for various indoor and light outdoor material handling applications, serving industries like warehousing, manufacturing, and distribution. Competitive Analysis Competitive Set: Competes with similar capacity cushion tire forklifts from manufacturers such as Toyota, Hyster, Yale, Komatsu, and Crown. Key Features Key Features: Known for their durability, operator comfort, and ease of maintenance, the CMP series often features reliable powertrain options and ergonomic control layouts. 📋 Manual Details Coverage Areas Overall Coverage: Complete Workshop Service and Repair Procedures A-Z Model Coverage: All Models/Engines/Trim/Transmissions Types are Covered within the CMP Series Specific Systems Coverage: Engine Cooling System, Fuel System, Lubrication System, Ignition System (where applicable), Exhaust System, Transmission System, Drive Axle Assembly, Differential Assembly, Braking System, Parking Brake System, Steering System, Mast Assembly, Hydraulic Lift/Tilt System, Hydraulic Power Steering System, Electrical System, Battery, Charging System, Starting System, Lighting System, Operator Compartment, Chassis and Frame, Counterweight, Wheels and Tires. Page Count Estimated Page Count: Varies by specific model and options; comprehensive manual expected to exceed 500 pages. Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine overhaul, fuel system, cooling system, lubrication system, exhaust system, ignition system (if applicable). Drivetrain: Transmission (manual/automatic, torque converter), drive axle, differentials, drive shafts, wheels, tires. Chassis: Steering system, suspension system (front/rear), braking system (hydraulic, parking brake), hydraulic system (lift, tilt, steering). Electrical: Battery, charging system, starting system, lighting, instrumentation, wiring diagrams, control modules. Operator Controls: Dashboard layout, lever functions, pedal operations, safety interlocks. Body And Frame: Chassis frame, operator overhead guard, mast assembly, forks, counterweight, exterior panels. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication points, daily checks. Repair: Component disassembly, inspection, repair, assembly, and adjustment for all covered systems. Troubleshooting: Diagnostic charts, common problems and solutions, fault codes (if applicable). Technical Specifications: Detailed specifications for all components, torque values, clearances, tolerances. Special Tools: Identification and usage instructions for specialized tools required for specific repair procedures. Diagnostics: Step-by-step diagnostic procedures for engine, transmission, hydraulic, and electrical systems to identify the root cause of malfunctions. Rebuilds: Detailed instructions for complete disassembly, inspection, repair, and reassembly of major components such as engines, transmissions, hydraulic pumps, cylinders, and drive axles. Technical Depth Depth: Comprehensive; suitable for professional technicians and advanced DIY users. Covers basic to in-depth diagnostic and repair procedures. Torque Specifications: Includes precise torque specifications for critical fasteners and assembly points across all major systems. Clearances And Tolerances: Provides essential clearances and tolerances for component fitment and operation, crucial for accurate assembly and performance. 📊 Manual Specifications File Format File Format: PDF Searchability: Typically PDF format allows for text searching of keywords, making it easier to locate specific information. Print Quality Print Quality: High quality, suitable for printing individual pages or the entire manual. Readability: High resolution images and clear text ensure good readability when printed or viewed on screen. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Requirements Software Requirements: Adobe Reader (or compatible PDF viewer) Delivery Delivery Method: Instant Email Delivery upon Payment Confirmation ⚙️ Engine Specifications Primary Engine Engine Type Common: Typically powered by reliable industrial internal combustion engines (e.g., LPG, gasoline, or diesel). Specific engine models and configurations vary by model year and regional specifications. Common manufacturers include PSI (Precious Shipping Inc.), Nissan, and Mazda for older models. Engine Configurations Common: Common engines include Mazda XA (2.0L), Nissan H20-II (2.0L), and various PSI engines depending on the era of manufacture. LPG and gasoline are the most prevalent fuel types for these models. Performance Power Output: Power output varies based on engine displacement and type, typically ranging from approximately 50 to 70 horsepower for common configurations. Fuel System Fuel System Type: Propane (LPG), gasoline, and diesel options available. Fuel injection or carburetor systems depending on engine model. 🔧 Transmission Standard Transmission Type Standard: Typically equipped with a hydrostatic or powershift transmission designed for smooth operation and precise control in material handling. Optional Transmission Type Optional: While a powershift or hydrostatic is common, specific configurations may offer variations. This manual covers all variations. Features Transmission Features: Features such as inching control, forward/reverse shuttling, and torque converter assist in smooth load handling and positioning. 📐 Dimensions Exterior Overall Length: Varies by model and mast configuration, typically around 80-100 inches without forks. Overall Width: Varies by model, typically around 40-50 inches. Weights Operating Weight: Ranges from approximately 5,500...
While specific internal codes vary, the 'CMP' designation is consistent for this series of cushion tire forklifts.
👋 Introduction
Market Position
Market Position:
The Clark CMP series represents a range of versatile and robust cushion tire forklifts designed for various indoor and light outdoor material handling applications, serving industries like warehousing, manufacturing, and distribution.
Competitive Analysis
Competitive Set:
Competes with similar capacity cushion tire forklifts from manufacturers such as Toyota, Hyster, Yale, Komatsu, and Crown.
Key Features
Key Features:
Known for their durability, operator comfort, and ease of maintenance, the CMP series often features reliable powertrain options and ergonomic control layouts.
📋 Manual Details
Coverage Areas
Overall Coverage:
Complete Workshop Service and Repair Procedures A-Z
Model Coverage:
All Models/Engines/Trim/Transmissions Types are Covered within the CMP Series
Component disassembly, inspection, repair, assembly, and adjustment for all covered systems.
Troubleshooting:
Diagnostic charts, common problems and solutions, fault codes (if applicable).
Technical Specifications:
Detailed specifications for all components, torque values, clearances, tolerances.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
Diagnostics:
Step-by-step diagnostic procedures for engine, transmission, hydraulic, and electrical systems to identify the root cause of malfunctions.
Rebuilds:
Detailed instructions for complete disassembly, inspection, repair, and reassembly of major components such as engines, transmissions, hydraulic pumps, cylinders, and drive axles.
Technical Depth
Depth:
Comprehensive; suitable for professional technicians and advanced DIY users. Covers basic to in-depth diagnostic and repair procedures.
Torque Specifications:
Includes precise torque specifications for critical fasteners and assembly points across all major systems.
Clearances And Tolerances:
Provides essential clearances and tolerances for component fitment and operation, crucial for accurate assembly and performance.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Typically PDF format allows for text searching of keywords, making it easier to locate specific information.
Print Quality
Print Quality:
High quality, suitable for printing individual pages or the entire manual.
Readability:
High resolution images and clear text ensure good readability when printed or viewed on screen.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
Software Requirements:
Adobe Reader (or compatible PDF viewer)
Delivery
Delivery Method:
Instant Email Delivery upon Payment Confirmation
⚙️ Engine Specifications
Primary Engine
Engine Type Common:
Typically powered by reliable industrial internal combustion engines (e.g., LPG, gasoline, or diesel). Specific engine models and configurations vary by model year and regional specifications. Common manufacturers include PSI (Precious Shipping Inc.), Nissan, and Mazda for older models.
Engine Configurations Common:
Common engines include Mazda XA (2.0L), Nissan H20-II (2.0L), and various PSI engines depending on the era of manufacture. LPG and gasoline are the most prevalent fuel types for these models.
Performance
Power Output:
Power output varies based on engine displacement and type, typically ranging from approximately 50 to 70 horsepower for common configurations.
Fuel System
Fuel System Type:
Propane (LPG), gasoline, and diesel options available. Fuel injection or carburetor systems depending on engine model.
🔧 Transmission
Standard
Transmission Type Standard:
Typically equipped with a hydrostatic or powershift transmission designed for smooth operation and precise control in material handling.
Optional
Transmission Type Optional:
While a powershift or hydrostatic is common, specific configurations may offer variations. This manual covers all variations.
Features
Transmission Features:
Features such as inching control, forward/reverse shuttling, and torque converter assist in smooth load handling and positioning.
📐 Dimensions
Exterior
Overall Length:
Varies by model and mast configuration, typically around 80-100 inches without forks.
Overall Width:
Varies by model, typically around 40-50 inches.
Weights
Operating Weight:
Ranges from approximately 5,500 lbs (CMP 15) to 7,500 lbs (CMP 30), depending on configuration and attachments.
Counterweight Description:
The counterweight is a critical component for stability and is integrated into the rear of the forklift chassis.
Capacities
Lift Capacities:
Rated for 1,500 lbs (CMP 15), 1,800 lbs (CMP 18), 2,000 lbs (CMP 20), 2,500 lbs (CMP 25), and 3,000 lbs (CMP 30) at a standard 24-inch load center.
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet relevant ANSI/ITSDF (Industrial Truck Standards Development Foundation) safety standards for powered industrial trucks.
Active Features
Active Safety:
Brake systems, audible alarms, seatbelt interlocks, and operator presence systems.
Generally basic in design, focusing on operational functions rather than complex infotainment. May include hour meters, fuel gauges, and basic warning lights.
Driver Assistance
Driver Assistance Features:
Features are typically focused on operational safety, such as operator presence systems that disable hydraulic functions if the operator is not seated, and audible alarms.
Connectivity
Connectivity Options:
No advanced connectivity features expected for this class of industrial equipment. Focus is on reliable mechanical and hydraulic operation.
🔧 Maintenance
Service Intervals
Daily Checks:
Daily checks include fluid levels (engine oil, hydraulic oil, coolant, brake fluid), tire condition, horn operation, brake function, lift and tilt mechanism operation, and visual inspection for leaks or damage.
Periodic Maintenance:
Periodic maintenance intervals (e.g., 250, 500, 1000, 2000 hours) are specified for engine oil and filter changes, hydraulic oil and filter changes, transmission fluid checks, air filter replacement, spark plug replacement (gas/LPG), and lubrication of pivot points.
Transmission Filter Interval:
Transmission filter replacement typically recommended every 1000-2000 service hours, depending on operating conditions and transmission type.
Fluid Specifications
Engine Oil:
Specific API service classification and viscosity grade (e.g., API SN, SAE 10W-30 or 15W-40, depending on ambient temperature and engine type). Refer to manual for exact specifications.
Hydraulic Fluid:
ISO VG 46 hydraulic fluid or equivalent, meeting stringent performance and compatibility requirements. Proper fluid type is critical for system longevity.
Transmission Fluid:
Specific ATF (Automatic Transmission Fluid) or gear oil type as specified by Clark for the powershift or hydrostatic transmission.
Coolant:
Ethylene glycol-based antifreeze/coolant mixed with distilled water in a 50/50 ratio. Specific freeze protection levels are required.
Brake Fluid:
DOT 3 or DOT 4 automotive brake fluid, depending on system requirements. Correct fluid type is essential for brake performance and safety.
Known Issues
Common Wear Items:
Wear items commonly addressed include steer tires, drive tires, lift chains, hydraulic hoses, mast rollers, brake pads/shoes, and seat upholstery.
Hydraulic System Concerns:
Potential issues include hydraulic leaks due to worn seals, slow lift/tilt speeds from worn pumps or valves, and hydraulic system overheating if fluid levels or filter maintenance is neglected.
Powertrain Concerns:
Engine performance issues (e.g., rough running, misfires) can stem from fuel system, ignition, or air intake problems. Transmission issues might involve slipping or delayed engagement if fluid and filter maintenance is not performed.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Clark is one of the pioneers of the forklift industry, credited with inventing the first modern electric forklift. The brand has a long-standing reputation for building durable and reliable material handling equipment.
Model Evolution
Model Evolution:
The CMP series has evolved over decades, incorporating technological advancements in engine performance, hydraulics, operator ergonomics, and safety features while retaining its core strengths of ruggedness and ease of maintenance.
Production
Production Period:
The CMP series has been in production for many years, with various iterations and updates. This manual covers a broad range of these models.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Clark forklifts are generally recognized for their robustness and value in the industrial equipment market. Specific awards for the CMP series are not widely publicized, but the brand consistently receives positive feedback for its product reliability.
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