This is a COMPLETE Service Repair Manual for the Clark EC 90, EC 120 Forklift. This manual contains deep information about maintaining, assembly, disassembly and servicing your Clark EC 90, EC 120 Forklift. Models Covered: ======== Clark EC 90 Forklift Clark EC 120 Forklift Table of Contents: ========= SA SAFE MAINTENANCE 1. Safety 2. Lifting, Jacking, and Blocking 3. Towing PS PERIODIC SERVICE 1. Maintenance Schedule 2. Planned Maintenance 3. PM Inspection Form 12 BATTERY I.Battery Service 13 WIRING, SWITCHES, AND INSTRUMENTS 1. Electrical Diagrams 2. General Electrical Service Tips 3. Switches and Sensors 4. Instrument Panel 16 ELECTRIC MOTORS 1. Specifications and Description 2. Inspection and Troubleshooting 3. Drive Motor Overhaul 4. Lift Pump Motors Overhaul 5. Steer Pump Motor Overhaul 19 MOTOR CONTROLS 1. Specifications and Description 2. Maintenance and Checks 3. Control Panel Removal and Replacement 4. Contactors Overhaul 5. EV-200LX Handset Operation Supplement 6. EV-288 LX Status Codes Supplement 20 DRIVE AXLE I.Specifications and Description 2. Troubleshooting 3. Removal and Installation 4. Overhaul General Practices 5. Drive Axle Ends Overhaul 6. Differential Adaptor Overhaul 7. Differential Overhaul 22 WHEELS AND TIRES 1. Specifications and Description 2. Cushion Wheels 81 Tires 23 BRAKE SYSTEM I.Specifications and Description 2. Service Brake Troubleshooting 3. Pedal and Linkage Adjustment 4. Brake System Bleeding 5. Master Cylinder Service 6. Service Brake Overhaul 7. Seat Brake Service 25126 STEER SYSTEM 1. Specifications and Description 2. Troubleshooting 3. Relief Pressure Check and Adjustment 4. Column Removal and Replacement 5. Steering Gear Overhaul 6. Steer Pump Overhaul 7. Steer Axle Service 6. Steer Cylinder Overhaul 29/30MAIN HYDRAULIC SYSTEM 32 TILT CYLINDERS 1. Specifications and Description 2. Checks and Adjustments 3. Mounting and Overhaul 4. Tilt Lock Valve 34 UPRIGHTS 1. Upright Removal and Replacement 2. Lift Chain Inspection and Service Guidelines 38 COUNTERWEIGHT AND CHASSIS 1. Counterweight Removal and Installation 2. Overhead Guard Removal and Installation 3. Seat and Sheet Metal R&R 40 SPECIFICATIONS 1. Nameplate and Decals 2. General Specifications 3. Hydraulic Fitting Tightening Procedure I.Specifications and Description 2. Fluids and Filters 3. Troubleshooting 4. Pressure Checks and Adjustments 5. Main Pumps Overhaul 6. Main Control Valve Removal and Overhaul ========== Model Specification: Clark EC 90, EC 120 Forklift Language: English Total Pages: 324 File Format: PDF Requirements: Adobe PDF Reader ZOOM IN/OUT: YES Downloadable: YES Compatible: All Versions of Windows & Mac ============== THIS MANUAL CONTAINS INFORMATION AND DATA TO THIS MODEL. HAS SPECS, DIAGRAMS, AND ACTUAL REAL PHOTO ILLUSTRATIONS, AND SCHEMES. THESE SHOP MANUAL IS AS GOOD AS IT GETS FOR DIAGNOSING, REPAIRING, AND MAINTENANCING CLARK MACHINERY. ALL MANUALS ARE WINDOWS 7, VISTA32 AND 64, XP, ME, 98, NT, 2000 COMPATIBLE AND WORK WITH MAC! INSTANT DOWNLOAD UPON RECEIPT OF YOUR PAYMENT.. FIND IT...PRINT IT...USE IT...then Trash it. Tons of pictures and diagrams at your fingertips!! All pages are printable, so run off what you need & take it with you into the garage or workshop. Save Money $$ By doing your own repairs! These manuals make it easy for any skill level WITH THESE VERY EASY TO FOLLOW, STEP-BY-STEP INSTRUCTIONS! INSTANT DOWNLOAD means NO SHIPPING COST or WAITING FOR A CD OR PAPER MANUAL TO ARRIVE IN THE MAIL...YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR. WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS/PAYPAL. Looking for some other Service Repair Manual, please check: Thanks for visiting!