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2000 Club Car-DS (Gas & Electric)-Parts List

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🏷️ Basic Information Identification Make: Club Car Model: DS Year: 2000 Variant: Gas and Electric Codes Chassis Code: DS 2000 (Varies by specific sub-model and powertrain) Model Designation: DS (often followed by specific model year codes or sub-designations). 👋 Introduction Market Position Market Position: The Club Car DS is a highly recognized and popular personal transportation vehicle, widely used in golf courses, gated communities, resorts, and as utility vehicles. It is positioned as a reliable, durable, and versatile vehicle. Market Position Details: The DS platform is recognized for its robust frame construction and smooth ride, making it a favored choice for both recreational and light-duty utility applications where reliability and comfort are paramount. Competitive Analysis Competitive Analysis: Competes with other leading golf and personal transportation vehicle manufacturers such as E-Z-GO (TXT, Medalist) and Yamaha (G14, G16). The DS model is known for its distinctive styling and robust engineering. Key Features Key Features: Versatile platform supporting both gas and electric powertrains, durable construction, comfortable seating for two (standard), and a reputation for reliability. The 2000 model year represents a refined iteration of the classic DS design. Key Features Specific: The 2000 DS is notable for its 'Power-Drive' or 'Precision Drive' electric systems and the reliable Kawasaki gasoline engines. The modular design allows for many customization options and ease of access to components for maintenance. 📋 Manual Details Coverage Areas Coverage Areas: Comprehensive parts identification and assembly for 2000 Club Car DS models, encompassing both gasoline and electric powertrains. Includes schematics and part number cross-references for all major vehicle systems. Coverage Areas Additional: Includes detailed diagrams for the powertrain, drive train, electrical harnesses (for electric models), and chassis components specific to the 2000 model year. Schematics are often exploded views. Page Count Page Count: Estimated 150-300 pages (exact count varies based on specific edition and powertrain included). Manual Type Manual Type: Parts List / Parts Catalog Manual Type Notes: This is a Parts List, distinct from a Service Manual or Owner's Manual. It is focused on component identification and nomenclature for procurement and assembly verification, rather than repair procedures or operation instructions. Language Language: English Format Format: Likely printed manual, as per description of original purchase or mechanic use. 📖 Manual Coverage Systems Covered Systems Covered: Chassis, Body, Steering, Suspension (Front and Rear), Braking System, Fuel System (Gas), Electrical System (12V/36V/48V), Powertrain Components (Engine/Motor, Drive Clutch, Driven Clutch, Differential), Seat Assembly, Roof Assembly, Lighting (if equipped), Wheels, Tires, Body Panels, Trim Components, Hardware. Systems Covered Additional: Tires and Wheels (Bolt patterns, sizes), Body Panels (Fenders, Hood, Cowl), Seat Frames and Upholstery, Roof Supports and Canopy, Handlebars/Steering Wheel, Accelerator System (Cable, Pedal), Brake Pedal and Linkage, Parking Brake Mechanism, Front and Rear Axle Assemblies, Drive Shaft/Axle Shafts. Systems Covered Electrical: Basic electrical system components including battery, motor, controller, solenoid, charger receptacle, main fuse, and any lighting circuits (headlights, taillights if equipped). Wiring diagrams might be included in more comprehensive service manuals, but parts lists identify the components. Systems Covered Body: Front cowl, hood, seat assembly (frame, cushions, hardware), roof assembly (frame, canopy, supports), floor pan, front and rear bumpers, side body panels, and trim pieces are all meticulously diagrammed. Procedures Included Procedures Included: Parts identification for assembly, disassembly guidance (implied through schematics), component ordering, and understanding of part relationships. Does not typically include step-by-step repair or diagnostic procedures, but provides the foundation for them. Procedures Included Additional: Component identification for ordering replacement parts. Facilitates the understanding of how components fit together for assembly and disassembly, crucial for mechanics and DIY repairs. Parts lists often include dimensions or material types for specific fasteners. Technical Depth Technical Depth: Detailed technical breakdown of all factory-installed components. Provides specific part numbers, quantities, and visual schematics for precise identification and replacement. High level of detail essential for OEM-spec part sourcing and assembly verification. Technical Depth Parts Detail: Parts are listed with numerical identifiers that correspond directly to reference numbers on the detailed exploded-view schematics. This allows for unambiguous identification of even the smallest hardware components, such as specific bolt sizes, washers, and cotter pins. Technical Depth Assembly Detail: The 'assembly of parts' detail means the schematics show how multiple components form a sub-assembly, like a wheel hub assembly, brake backing plate, or pedal linkage, guiding correct order and orientation. 📊 Manual Specifications File Format File Format: N/A (Printed) Print Quality Print Quality: High-quality, durable paper stock suitable for workshop environments, with clear, crisp line drawings and text. Print Quality Schematics: Line drawings are sharp and clear, with precise detail for each part, ensuring easy identification even for complex assemblies like suspension linkages or the drivetrain. Binding Type Binding Type: Likely a robust binding (e.g., spiral-bound, stapled, or perfect bound) designed for frequent use and lay-flat accessibility. Paper Type Paper Type: Heavy-duty paper or cardstock for schematics and cover,...
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Type: Golf Cart
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Sku: 213058
Collections: ALL Other Vehicles

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2000 Club Car-DS (Gas & Electric)-Parts List
🏷️ Basic Information
Identification
Make:
Club Car
Model:
DS
Year:
2000
Variant:
Gas and Electric
Codes
Chassis Code:
DS 2000 (Varies by specific sub-model and powertrain)
Model Designation:
DS (often followed by specific model year codes or sub-designations).
👋 Introduction
Market Position
Market Position:
The Club Car DS is a highly recognized and popular personal transportation vehicle, widely used in golf courses, gated communities, resorts, and as utility vehicles. It is positioned as a reliable, durable, and versatile vehicle.
Market Position Details:
The DS platform is recognized for its robust frame construction and smooth ride, making it a favored choice for both recreational and light-duty utility applications where reliability and comfort are paramount.
Competitive Analysis
Competitive Analysis:
Competes with other leading golf and personal transportation vehicle manufacturers such as E-Z-GO (TXT, Medalist) and Yamaha (G14, G16). The DS model is known for its distinctive styling and robust engineering.
Key Features
Key Features:
Versatile platform supporting both gas and electric powertrains, durable construction, comfortable seating for two (standard), and a reputation for reliability. The 2000 model year represents a refined iteration of the classic DS design.
Key Features Specific:
The 2000 DS is notable for its 'Power-Drive' or 'Precision Drive' electric systems and the reliable Kawasaki gasoline engines. The modular design allows for many customization options and ease of access to components for maintenance.
📋 Manual Details
Coverage Areas
Coverage Areas:
Comprehensive parts identification and assembly for 2000 Club Car DS models, encompassing both gasoline and electric powertrains. Includes schematics and part number cross-references for all major vehicle systems.
Coverage Areas Additional:
Includes detailed diagrams for the powertrain, drive train, electrical harnesses (for electric models), and chassis components specific to the 2000 model year. Schematics are often exploded views.
Page Count
Page Count:
Estimated 150-300 pages (exact count varies based on specific edition and powertrain included).
Manual Type
Manual Type:
Parts List / Parts Catalog
Manual Type Notes:
This is a Parts List, distinct from a Service Manual or Owner's Manual. It is focused on component identification and nomenclature for procurement and assembly verification, rather than repair procedures or operation instructions.
Language
Language:
English
Format
Format:
Likely printed manual, as per description of original purchase or mechanic use.
📖 Manual Coverage
Systems Covered
Systems Covered:
Chassis, Body, Steering, Suspension (Front and Rear), Braking System, Fuel System (Gas), Electrical System (12V/36V/48V), Powertrain Components (Engine/Motor, Drive Clutch, Driven Clutch, Differential), Seat Assembly, Roof Assembly, Lighting (if equipped), Wheels, Tires, Body Panels, Trim Components, Hardware.
Systems Covered Additional:
Tires and Wheels (Bolt patterns, sizes), Body Panels (Fenders, Hood, Cowl), Seat Frames and Upholstery, Roof Supports and Canopy, Handlebars/Steering Wheel, Accelerator System (Cable, Pedal), Brake Pedal and Linkage, Parking Brake Mechanism, Front and Rear Axle Assemblies, Drive Shaft/Axle Shafts.
Systems Covered Electrical:
Basic electrical system components including battery, motor, controller, solenoid, charger receptacle, main fuse, and any lighting circuits (headlights, taillights if equipped). Wiring diagrams might be included in more comprehensive service manuals, but parts lists identify the components.
Systems Covered Body:
Front cowl, hood, seat assembly (frame, cushions, hardware), roof assembly (frame, canopy, supports), floor pan, front and rear bumpers, side body panels, and trim pieces are all meticulously diagrammed.
Procedures Included
Procedures Included:
Parts identification for assembly, disassembly guidance (implied through schematics), component ordering, and understanding of part relationships. Does not typically include step-by-step repair or diagnostic procedures, but provides the foundation for them.
Procedures Included Additional:
Component identification for ordering replacement parts. Facilitates the understanding of how components fit together for assembly and disassembly, crucial for mechanics and DIY repairs. Parts lists often include dimensions or material types for specific fasteners.
Technical Depth
Technical Depth:
Detailed technical breakdown of all factory-installed components. Provides specific part numbers, quantities, and visual schematics for precise identification and replacement. High level of detail essential for OEM-spec part sourcing and assembly verification.
Technical Depth Parts Detail:
Parts are listed with numerical identifiers that correspond directly to reference numbers on the detailed exploded-view schematics. This allows for unambiguous identification of even the smallest hardware components, such as specific bolt sizes, washers, and cotter pins.
Technical Depth Assembly Detail:
The 'assembly of parts' detail means the schematics show how multiple components form a sub-assembly, like a wheel hub assembly, brake backing plate, or pedal linkage, guiding correct order and orientation.
📊 Manual Specifications
File Format
File Format:
N/A (Printed)
Print Quality
Print Quality:
High-quality, durable paper stock suitable for workshop environments, with clear, crisp line drawings and text.
Print Quality Schematics:
Line drawings are sharp and clear, with precise detail for each part, ensuring easy identification even for complex assemblies like suspension linkages or the drivetrain.
Binding Type
Binding Type:
Likely a robust binding (e.g., spiral-bound, stapled, or perfect bound) designed for frequent use and lay-flat accessibility.
Paper Type
Paper Type:
Heavy-duty paper or cardstock for schematics and cover, standard paper for text sections.
⚙️ Engine Specifications
Primary Engine
Primary Engine:
For gasoline models: Typically a Kawasaki FE290 or FE350, 290cc or 345cc, 4-stroke, overhead valve, air-cooled engine. For electric models: Club Car's own electric motor systems, commonly 36V or 48V DC series or shunt-wound motors.
Primary Engine Gas Specifics:
Kawasaki FE290D (290cc) and FE350D (345cc) overhead valve, air-cooled, single-cylinder gasoline engines. Some earlier or specialty models may have used different engines.
Primary Engine Electric Specifics:
Club Car electric drive systems, typically 36-volt or 48-volt DC, utilizing series-wound or Shunt-wound motors with Curtis controllers (e.g., 1206, 1207, 1210).
Performance
Performance:
Gasoline: Approx. 9-10 HP. Electric: Power output varies by voltage and motor type, designed for efficient acceleration and sustained operation.
Performance Notes:
Top speed typically limited to around 15-19 mph for golf cart regulations and safety. Horsepower figures are modest, emphasizing torque for hauling and climbing. Electric models are known for quiet operation and instant torque.
Fuel System
Fuel System:
Gasoline: Carbureted, with a fuel tank capacity typically around 3-4 gallons. Electric: Battery bank (4x6V, 6x6V, or 8x6V for 48V systems), managed by a controller.
Fuel System Gas Capacity:
Fuel Tank Capacity: Approximately 3.4 US gallons (12.9 liters). Fuel filler neck and cap assembly are also detailed.
🔧 Transmission
Standard
Standard:
Gasoline: Variable speed drive system utilizing a centrifugal clutch and drive belt to a reduction gearbox. Electric: Direct drive or belt-driven reduction to the differential.
Optional
Optional:
N/A for standard models of this era, typically single-speed operation.
Features
Features:
Robust drive clutch and driven clutch system (on gas models) designed for durability and smooth power transfer. Differential unit for axle drive.
Features Gas Powertrain:
V-belt drive system with automatic clutch engagement. Heavy-duty drive clutch with adjustable weights and driven clutch connected to a differential.
Features Electric Powertrain:
Motor directly coupled or via reduction gearbox to the rear axle differential. Smooth, linear power delivery.
📐 Dimensions
Exterior
Exterior:
Length: ~94 inches, Width: ~47 inches, Height: ~46 inches (to top of seat). Wheelbase: ~65 inches. Ground Clearance: ~5 inches.
Interior
Interior:
Seating for 2 adults comfortably. Ergonomic driver positioning.
Cargo
Cargo:
Rear cargo bed or storage tray (depending on configuration) with approximate dimensions varying but generally sufficient for bags or light equipment.
Weights
Weights:
Curb Weight (Gas): ~450-500 lbs. Curb Weight (Electric): ~550-650 lbs (due to battery weight). Gross Vehicle Weight Rating (GVWR): Typically around 1000 lbs.
Weights Notes:
Weight distribution is significant, especially the battery pack in electric models, contributing to stability. Proper tire inflation is critical for handling and load capacity.
🛡️ Safety Features
Ratings
Ratings:
Not typically rated by NHTSA or IIHS for road use; designed for low-speed, controlled environments. Safety features focus on stability and braking.
Active Features
Active Features:
Hydraulic drum brakes (typically on rear axle, sometimes front on electric models), parking brake.
Passive Features
Passive Features:
Sturdy frame, comfortable seating, optional seat belts, bumper/roll protection (integrated into body design).
💡 Technology Features
Infotainment
Infotainment:
Basic. Typically no advanced infotainment. May include a basic digital state-of-charge meter (electric) or hour meter (gas).
Driver Assistance
Driver Assistance:
Minimal. Primarily relies on mechanical systems. Traction control and ABS are not standard features on this model year.
Connectivity
Connectivity:
None
🔧 Maintenance
Service Intervals
Service Intervals:
Gasoline: Oil change every 50-100 operating hours or annually. Air filter cleaning/replacement at similar intervals. Belt inspection/replacement every 1-2 years. Greasing of suspension and steering components as needed. Electric: Battery water level checks (if applicable) monthly, battery terminal cleaning quarterly, full battery charge after each use.
Service Intervals Additional:
Spark plug replacement (gas): Annually or every 1000 hours. Fuel filter replacement (gas): As needed, typically every 2-3 years. Brake adjustment: As needed, check for proper function. Battery maintenance (electric): Periodic equalization charge, check electrolyte levels.
Service Intervals Gas Engine:
Valve lash adjustment (if applicable to engine variant): Periodic, usually annually or every 500-1000 hours. Carburetor cleaning: As needed, typically when starting issues arise due to fuel deposits.
Fluid Specifications
Fluid Specifications:
Gasoline Engine Oil: SAE 30W or 10W-30 (refer to specific manual for exact viscosity and API service rating, typically API SG or higher). Differential Oil: SAE 80W-90 gear oil. Brake Fluid: DOT 3 or DOT 4 (if hydraulic). Gasoline: Unleaded gasoline, 87 octane minimum.
Fluid Specifications Additional:
Chassis Lubricant: General purpose lithium-based grease. Coolant: N/A (air-cooled engines). Clutch/Drive Unit Oil: Specific synthetic oil might be recommended by Club Car for the drive clutch/gearbox; consult specific manual. Battery Electrolyte: Distilled water only.
Known Issues
Known Issues:
Wear on drive clutch buttons, aging battery performance (electric models), fuel pump issues (gas models), worn tie rod ends, carburetor gumming (gas models if not run regularly), potential corrosion on aluminum components. Parts lists help identify these wear items.
Known Issues Gas:
Carburetor jets can become clogged with infrequent use, leading to poor running conditions. Fuel lines can degrade over time. Ignition systems (coil, spark plug wire) can fail. Muffler and exhaust components can rust.
Known Issues Electric:
Battery degradation is the most common issue, affecting range and performance. Controller failure or faulty solenoids can cause loss of power. Wiring harness connectors can corrode.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Club Car has been a pioneer in golf car manufacturing since its founding in 1958, known for innovation and quality. The DS model, introduced in 1980, became an iconic and enduring design.
Model Evolution
Model Evolution:
The DS model has undergone numerous updates since its inception. The 2000 model represents a mature iteration, benefiting from years of refinement in chassis design, powertrain efficiency, and user comfort.
Production
Production:
The DS model has been continuously produced for decades, with significant production runs in the late 1990s and early 2000s to meet demand across various markets.
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