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Daewoo Espero 1991 Repair Service Manual

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$133.00
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🏷️ Basic Information Identification Make: Daewoo Model: Espero Year: 1991 Codes Chassis Code: KLEJ 👋 Introduction Market Position Target Audience: Primarily professional automotive technicians, also suitable for advanced DIY enthusiasts Competitive Analysis Value Proposition: Provides in-depth technical information for maintaining and repairing the Daewoo Espero, crucial for a less common model Key Features Accessibility: Instant download provides immediate access to critical repair information 📋 Manual Details Coverage Areas Manual Type: Repair Service Manual Language: English Format: PDF Download Page Count Estimated Page Count: Hundreds (Exact count not provided, typical for comprehensive repair manuals) 📖 Manual Coverage Systems Covered Engine: Detailed engine repair, overhaul, diagnostics, specifications, timing, cooling, lubrication, fuel delivery, ignition, emissions control Transmission: Repair and overhaul of manual and automatic transmissions, clutch, drive axles, differentials Brakes: Hydraulic system, ABS (if equipped), brake pads, rotors, calipers, parking brake, bleeding procedures Electrical: Wiring diagrams, fuses, relays, battery, charging system, starting system, lighting, instrumentation, power windows, locks, mirrors Suspension: Front and rear suspension components, shock absorbers, struts, bushings, alignment specifications Steering: Steering gear, power steering system, steering column, alignment Body: Body panels, doors, hood, trunk, bumpers, interior trim, glass replacement HVAC: Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling Fuel System: Fuel tank, fuel pump, fuel injectors, fuel pressure, emissions control systems Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, hangers Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks and changes Troubleshooting: Diagnostic procedures for common faults, fault codes, symptom-based troubleshooting guides Repair: Step-by-step instructions for component removal, installation, and repair Diagnostics: On-board diagnostics (OBD-I), sensor testing, electrical system diagnostics Technical Depth Depth: Comprehensive, suitable for professional technicians with adequate data for advanced users 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchable Text: Likely searchable text, common for high-quality PDF manuals Print Quality Printability: Printable for hard copy reference Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, DOHC (likely based on GM Family II or Isuzu designs) Displacement: 1.8L (1798 cc) and 2.0L (1998 cc) variants were common Performance Horsepower 1.8L: Approx. 95-105 PS (70-77 kW) Torque 1.8L: Approx. 140-145 Nm Horsepower 2.0L: Approx. 109-113 PS (80-83 kW) Torque 2.0L: Approx. 160-165 Nm Fuel System Injection Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Ignition System Ignition Type: Electronic Ignition Cooling System Cooling Method: Liquid-cooled, pressurized system 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features Drive Layout: Front-Wheel Drive (FWD) Fluid Specifications Automatic Transmission Fluid: Dexron-III or equivalent (Specific part number may vary, consult manual) Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 (Specific part number may vary, consult manual) 📐 Dimensions Exterior Length: Approx. 4550 mm (179.1 in) Width: Approx. 1740 mm (68.5 in) Height: Approx. 1405 mm (55.3 in) Wheelbase: Approx. 2620 mm (103.1 in) Weights Curb Weight: Approx. 1150-1250 kg (2535-2755 lbs), depending on trim and equipment 🛡️ Safety Features Ratings Crash Test Results: Limited historical data available for 1991 safety ratings; likely comparable to contemporary vehicles of its class Active Features ABS: Available on higher trim levels Passive Features Airbags: Driver airbag likely standard or optional Seat Belts: Front and rear seat belts Child Seat Anchors: Likely equipped with rear child seat anchor points 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, optional CD player Climate Control: Manual or automatic climate control systems Driver Assistance Cruise Control: Optional on some models Connectivity Ancillary Features: Power windows, power door locks, power mirrors, central locking system 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 miles (8,000-12,000 km) or 6 months, depending on driving conditions Timing Belt Replacement: Recommended replacement every 60,000-100,000 miles (96,000-160,000 km) or 5-7 years (Crucial to verify with manual) Fluid Specifications Engine Oil Type: API SG or higher, SAE 10W-30 or 10W-40 (Consult manual for exact viscosity based on climate) Coolant Type: Ethylene glycol based antifreeze/coolant (typically a 50/50 mix with distilled water) Brake Fluid Type: DOT 3 or DOT 4 Power Steering Fluid: ATF Dexron-II/III or specific power steering fluid (Consult manual) Known Issues Common Problems Engine: Potential for oil leaks, cooling system issues (thermostat, hoses), ignition coil failure Common Problems Transmission: Automatic transmission shifting issues, clutch wear in manual transmissions Common Problems Electrical: Issues with power windows, central locking, dashboard warning lights, aging wiring harnesses Common Problems Suspension: Wear in bushings, ball joints, and tie rod ends leading to alignment issues and rattling noises Common Problems Body: Rust on body panels, particularly around wheel arches and sills; seal degradation leading to water ingress Fluid Capacities Engine Oil Capacity: Approx. 4.0 - 4.5 liters (4.2 - 4.8 US quarts) with filter change (Consult manual) Coolant Capacity: Approx. 6.0 - 7.0 liters (6.3 -...
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Daewoo Espero 1991 Repair Service ManualDaewoo Espero 1991 Repair Service ManualDaewoo Espero 1991 Repair Service ManualDaewoo Espero 1991 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Espero
Year:
1991
Codes
Chassis Code:
KLEJ
👋 Introduction
Market Position
Target Audience:
Primarily professional automotive technicians, also suitable for advanced DIY enthusiasts
Competitive Analysis
Value Proposition:
Provides in-depth technical information for maintaining and repairing the Daewoo Espero, crucial for a less common model
Key Features
Accessibility:
Instant download provides immediate access to critical repair information
📋 Manual Details
Coverage Areas
Manual Type:
Repair Service Manual
Language:
English
Format:
PDF Download
Page Count
Estimated Page Count:
Hundreds (Exact count not provided, typical for comprehensive repair manuals)
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine repair, overhaul, diagnostics, specifications, timing, cooling, lubrication, fuel delivery, ignition, emissions control
Transmission:
Repair and overhaul of manual and automatic transmissions, clutch, drive axles, differentials
Brakes:
Hydraulic system, ABS (if equipped), brake pads, rotors, calipers, parking brake, bleeding procedures
Electrical:
Wiring diagrams, fuses, relays, battery, charging system, starting system, lighting, instrumentation, power windows, locks, mirrors
Suspension:
Front and rear suspension components, shock absorbers, struts, bushings, alignment specifications
Steering:
Steering gear, power steering system, steering column, alignment
Body:
Body panels, doors, hood, trunk, bumpers, interior trim, glass replacement
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure, emissions control systems
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes, hangers
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks and changes
Troubleshooting:
Diagnostic procedures for common faults, fault codes, symptom-based troubleshooting guides
Repair:
Step-by-step instructions for component removal, installation, and repair
Diagnostics:
On-board diagnostics (OBD-I), sensor testing, electrical system diagnostics
Technical Depth
Depth:
Comprehensive, suitable for professional technicians with adequate data for advanced users
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchable Text:
Likely searchable text, common for high-quality PDF manuals
Print Quality
Printability:
Printable for hard copy reference
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, DOHC (likely based on GM Family II or Isuzu designs)
Displacement:
1.8L (1798 cc) and 2.0L (1998 cc) variants were common
Performance
Horsepower 1.8L:
Approx. 95-105 PS (70-77 kW)
Torque 1.8L:
Approx. 140-145 Nm
Horsepower 2.0L:
Approx. 109-113 PS (80-83 kW)
Torque 2.0L:
Approx. 160-165 Nm
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Ignition System
Ignition Type:
Electronic Ignition
Cooling System
Cooling Method:
Liquid-cooled, pressurized system
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
Drive Layout:
Front-Wheel Drive (FWD)
Fluid Specifications
Automatic Transmission Fluid:
Dexron-III or equivalent (Specific part number may vary, consult manual)
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 (Specific part number may vary, consult manual)
📐 Dimensions
Exterior
Length:
Approx. 4550 mm (179.1 in)
Width:
Approx. 1740 mm (68.5 in)
Height:
Approx. 1405 mm (55.3 in)
Wheelbase:
Approx. 2620 mm (103.1 in)
Weights
Curb Weight:
Approx. 1150-1250 kg (2535-2755 lbs), depending on trim and equipment
🛡️ Safety Features
Ratings
Crash Test Results:
Limited historical data available for 1991 safety ratings; likely comparable to contemporary vehicles of its class
Active Features
ABS:
Available on higher trim levels
Passive Features
Airbags:
Driver airbag likely standard or optional
Seat Belts:
Front and rear seat belts
Child Seat Anchors:
Likely equipped with rear child seat anchor points
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional CD player
Climate Control:
Manual or automatic climate control systems
Driver Assistance
Cruise Control:
Optional on some models
Connectivity
Ancillary Features:
Power windows, power door locks, power mirrors, central locking system
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6 months, depending on driving conditions
Timing Belt Replacement:
Recommended replacement every 60,000-100,000 miles (96,000-160,000 km) or 5-7 years (Crucial to verify with manual)
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 (Consult manual for exact viscosity based on climate)
Coolant Type:
Ethylene glycol based antifreeze/coolant (typically a 50/50 mix with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
ATF Dexron-II/III or specific power steering fluid (Consult manual)
Known Issues
Common Problems Engine:
Potential for oil leaks, cooling system issues (thermostat, hoses), ignition coil failure
Common Problems Transmission:
Automatic transmission shifting issues, clutch wear in manual transmissions
Common Problems Electrical:
Issues with power windows, central locking, dashboard warning lights, aging wiring harnesses
Common Problems Suspension:
Wear in bushings, ball joints, and tie rod ends leading to alignment issues and rattling noises
Common Problems Body:
Rust on body panels, particularly around wheel arches and sills; seal degradation leading to water ingress
Fluid Capacities
Engine Oil Capacity:
Approx. 4.0 - 4.5 liters (4.2 - 4.8 US quarts) with filter change (Consult manual)
Coolant Capacity:
Approx. 6.0 - 7.0 liters (6.3 - 7.4 US quarts) (Consult manual)
Fuel Tank Capacity:
Approx. 60 liters (15.9 US gallons)
📚 Vehicle History
Brand Heritage
Manufacturer:
Daewoo Motor Company, South Korea
Model Evolution
Design Origin:
Based on the chassis and platform of the Opel Vectra A (GM Europe)
Production
Production Period:
1991-1997
Manufacturing Locations:
South Korea, and licensed assembly in other countries
🏆 Awards & Recognition
Recognitions
General Reputation:
The Daewoo Espero was known for its distinctive styling, influenced by Italian design house Bertone, and offered a value proposition in its segment.
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