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DAEWOO GENTRA 2005-2011 Workshop Service Repair Manual PDF Download

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Basic Information Identification Make: Daewoo Model: Gentra Model Years Covered: 2005, 2006, 2007, 2008, 2009, 2010, 2011 Codes Chassis Code: J200 Introduction Market Position Original Market Segment: Compact/Subcompact Sedan and...
Type: Cars
Vendor:
Sku: 59851
Tags: Daewoo Gentra
DAEWOO GENTRA 2005-2011 Workshop Service Repair Manual PDF Download
Basic Information
Identification
Make: Daewoo
Model: Gentra
Model Years Covered: 2005, 2006, 2007, 2008, 2009, 2010, 2011
Codes
Chassis Code: J200
Introduction
Market Position
Original Market Segment: Compact/Subcompact Sedan and Hatchback
Competitive Analysis
Key Competitors: Chevrolet Aveo/Kalos, Hyundai Accent, Kia Rio, Ford Fiesta, Nissan Tiida/Versa, Toyota Yaris.
Key Features
Manual Value Proposition: Provides comprehensive, step-by-step guidance for professional technicians and DIY enthusiasts, enabling in-depth maintenance and repair of the Daewoo Gentra 2005-2011.
Vehicle Appeal: Affordable and practical compact car, often rebadged as Chevrolet Aveo in many markets, known for its fuel efficiency and straightforward mechanics.
Manual Details
Coverage Areas
Continent Applicability: Global (primarily targeting markets where Daewoo/Chevrolet branded versions were sold)
Region Specific Applicability: Content tailored for the Daewoo Gentra, which may share many components and specifications with the Chevrolet Aveo (T250) platform.
Page Count
Estimated Page Count: Hundreds (exact number not specified but implies comprehensive coverage)
Manual Type
Manual Type: Workshop Service Repair Manual (Official Factory Service Manual)
Language
Language: English
Format
Delivery Format: Digital Download (WinRAR ZIP archive containing HTML and PNG files)
Manual Coverage
Systems Covered
Engine: Complete engine repair, diagnosis, disassembly, assembly, timing, lubrication, cooling system, fuel system, emission controls, ignition system, starting system, charging system.
Transmission: Manual and Automatic transmission repair, diagnosis, disassembly, assembly, fluid specifications, shift controls, clutch system (for manual), torque converter (for automatic).
Drivetrain: Front-wheel drive system, CV joints, drive shafts, differential.
Suspension: Front and rear suspension component diagnosis, replacement, alignment specifications, shock absorbers, struts, control arms, springs.
Steering: Power steering system diagnosis, repair, steering column, steering rack/gearbox, tie rods, hydraulic system.
Brakes: Front and rear brake system diagnosis, repair, hydraulic system, ABS (if equipped), brake pads, rotors, calipers, master cylinder, brake lines, parking brake.
Electrical: Complete electrical system diagnosis, wiring diagrams, battery, alternator, starter, lighting system, instrument cluster, fuses, relays, power windows, locks, mirrors, audio system, engine control unit (ECU) diagnostics.
HVAC: Heating, Ventilation, and Air Conditioning system diagnosis, repair, refrigerant handling, compressor, condenser, evaporator, blower motor.
Body: Body panel repair, doors, hoods, trunk lid, bumpers, glass replacement, interior trim removal and installation, chassis alignment.
Fuel System: Fuel pump testing, fuel injector cleaning and testing, fuel pressure regulation, fuel filter replacement.
Ignition System: Spark plug replacement, ignition coil testing and replacement, ignition timing adjustment (if applicable).
Body Control Modules: Information on body control modules (BCM), power door locks, windows, mirrors, and other comfort/convenience systems.
Procedures Included
Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, tune-up procedures.
Repair: Step-by-step repair instructions for all major vehicle components and systems.
Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides.
Disassembly Assembly: Detailed instructions for complete disassembly and reassembly of components.
Technical Specifications: Critical specifications, torque values, clearances, fluid types and capacities.
Diagnostics Procedures: Inclusion of diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, and specific diagnostic tool usage for engine, transmission, ABS, etc.
Emission Control System: Diagnosis and repair of emissions-related components, including EVAP systems, EGR (if equipped), and oxygen sensors.
Technical Depth
Depth Level: Comprehensive (covers from basic maintenance to complete engine/transmission rebuilds, including electrical diagnostics and bodywork).
Diagram Quality: High-quality diagrams, illustrations, and exploded views essential for understanding assembly and repair.
Manual Specifications
File Format
File Type: WinRAR ZIP archive (.zip) containing HTML (.html) and PNG (.png) files
Print Quality
Printability: Full Printable (allows printing of all or selected pages)
Binding Type
Binding Method: Digital (no physical binding, print as needed)
Paper Type
Digital Format Type: Digital Document (HTML/image based for viewing and printing)
Zoom
Zoom Capability: YES (allows zooming in/out for detailed viewing of diagrams and text)
Format
Document Structure: HTML documents allow for easy navigation, linking between sections, and searching within the content. PNG images provide clear visuals.
Engine Specifications
Primary Engine
Engine Code Examples: F14D3 (1.4L SOHC I4), F16D3 (1.6L DOHC I4) - Note: Specific engine codes may vary by market/trim.
Performance
Horsepower Range: Approximately 80-105 hp (depending on engine variant and market)
Torque Range: Approximately 120-140 Nm (depending on engine variant and market)
Fuel System
Fuel Delivery: Multi-point Fuel Injection (MPI), Electronic Fuel Injection (EFI)
Engine Layout
Engine Configuration: Inline 4-cylinder, Front-mounted, Transverse
Engine Components
Valve Train: SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on engine.
Bore Stroke Examples: For 1.6L engine (F16D3): approx. 79.0 mm bore x 81.5 mm stroke. (Consult manual for precise figures).
Transmission
Standard
Standard Transmission: 5-speed Manual Transmission
Optional
Optional Transmission: 4-speed Automatic Transmission
Features
Transmission Type: Front-wheel drive (FWD)
Dimensions
Exterior
Body Styles: 4-door Sedan, 5-door Hatchback
Wheelbase: Approximately 2480 mm
Weights
Curb Weight: Approx. 1050 - 1150 kg (depending on body style and equipment)
Safety Features
Ratings
Crash Test History: Variable, often modest in earlier models. Specific ratings depend on the testing body and region. Likely to have lower ratings compared to contemporary Japanese or European competitors.
Active Features
Available Active Safety: Anti-lock Braking System (ABS) may be optional or standard on higher trims.
Passive Features
Available Passive Safety: Driver and front passenger airbags, possibly side airbags on some higher trims.
Technology Features
Infotainment
Infotainment System: Basic AM/FM/CD audio system, optional MP3 playback. Aux input availability varies by trim/year. Limited advanced features typical of the era.
Driver Assistance
Driver Assistance Features: Limited to basic features like ABS (optional). No advanced driver-assistance systems (ADAS) such as adaptive cruise control, lane keeping assist, etc.
Connectivity
Connectivity Options: Basic connectivity, potentially with Bluetooth for hands-free calling on later models or higher trims. Primarily focused on audio playback.
Maintenance
Service Intervals
Oil Change Interval: Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, refer to manual for specific grade.
Engine Coolant Interval: Initial change at ~100,000 miles (160,000 km), then every 50,000 miles (80,000 km) or 2-3 years. Use Dex-Cool compatible coolant.
Transmission Fluid Interval: Manual: Inspect periodically, change if discolored or contaminated. Automatic: Typically every 50,000 - 100,000 miles (80,000 - 160,000 km), depending on driving conditions. Consult manual for specific fluid type and procedure.
Fluid Specifications
Engine Oil Type: API SN, SM, SL or equivalent. Viscosity typically SAE 5W-30 or 10W-40, check manual for exact specification.
Coolant Type: GM Dex-Cool (orange coolant) or equivalent silicate-free, extended-life coolant.
Brake Fluid Type: DOT 3 or DOT 4 brake fluid.
Power Steering Fluid: Dexron III/VI Automatic Transmission Fluid (ATF) or specified power steering fluid.
Known Issues
Common Problems: Oil leaks from valve cover gasket, coolant leaks from hoses or water pump, power steering pump noise/failure, starter motor issues, catalytic converter failure, AC compressor failure, interior trim rattles.
Timing Belt Replacement: Engines typically use timing chains, which are generally more durable but require regular inspection for noise or slack. (Verify chain vs. belt for specific engine variant in the manual).
Vehicle History
Brand Heritage
Daewoo Context: Daewoo Motors was a South Korean automaker. The Gentra platform was developed as part of Daewoo's global strategy and later became the Chevrolet Aveo (T250 platform) in many markets after GM's acquisition of Daewoo.
Model Evolution
Platform Origin: Based on Daewoo's 'Kalos' platform, which also underpinned the Chevrolet Aveo (T250).
Production
Manufacturing Locations: Primarily South Korea, with potential assembly in other GM facilities globally.
Awards & Recognition
Recognitions
Safety Awards: No significant safety awards commonly associated with this model based on its generation and class. Consumer reports and crash test data would need to be consulted for specific ratings.
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