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Daewoo Korando Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Korando Generation Generation Designation: First Generation (C100) Codes Chassis Code Primary: C100 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-Road Utility Vehicle Target Audience: Enthusiasts, DIY mechanics, professional workshops needing detailed repair information for the Daewoo Korando. Competitive Analysis Key Competitors Era: Jeep Cherokee (XJ), Toyota RAV4 (early generations), Honda CR-V (early generations), Mitsubishi Pajero/Montero (early generations), Ford Bronco II. Key Features Vehicle Strengths Early: Robust body-on-frame construction, capable 4WD system, relatively affordable pricing compared to established rivals. Manual Value Proposition: Provides in-depth technical knowledge essential for maintaining the longevity and performance of the Daewoo Korando, particularly for models no longer supported by main dealerships. 📋 Manual Details Coverage Areas Applicable Years: 1994-2006 (primarily for C100 generation, may extend to early C200) Regions Covered: Global (based on Daewoo's international markets) Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, emissions control Drivetrain Systems: Transmission (manual & automatic), transfer case, differentials, drive shafts, axles Chassis Systems: Suspension (front & rear), steering system, braking system Electrical Systems: Starting system, charging system, lighting system, instrument cluster, power accessories, body control modules Body And Trim: Body panels, doors, interior trim, glass, bumpers Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, belt inspections/replacements Repair Procedures: Engine overhaul, transmission rebuild, suspension component replacement, brake caliper service, electrical component diagnosis/replacement Diagnostic Procedures: Troubleshooting guides, fault code interpretation (where applicable), component testing Disassembly Assembly: Detailed steps for removal and installation of all major components and sub-assemblies Technical Depth Depth: Comprehensive: Covers everything from basic adjustments to complete overhauls and diagnostics. 📊 Manual Specifications File Format Searchability: Searchable text within PDF Printability: Printable pages Print Quality Image Resolution: High-resolution for clear diagrams and illustrations Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type Gasoline: Inline-4 Cylinder, naturally aspirated Engine Displacement Gasoline: 2.0L (1998cc) Engine Codes Gasoline: e.g., G20, F20C (common Daewoo engine designations) Engine Bore Stroke Gasoline: 86.0 mm x 86.0 mm (typical for 2.0L) - specific values detailed in manual Engine Compression Ratio Gasoline: 9.2:1 (typical) - specific values detailed in manual Engine Horsepower Gasoline: Approx. 100-115 PS (74-85 kW) - depends on exact tuning and emissions standards Engine Torque Gasoline: Approx. 160-175 Nm (118-129 lb-ft) - depends on exact tuning Engine Type Diesel: Inline-4 Cylinder, turbocharged (optional in some markets/later models) Engine Displacement Diesel: 2.2L (2184cc) or 2.3L (2286cc) - common Daewoo diesel displacements Engine Codes Diesel: e.g., LD4, Y22DTH (common GM/Daewoo diesel designations) Engine Horsepower Diesel: Approx. 70-95 PS (51-70 kW) - depends on turbocharging and tuning Engine Torque Diesel: Approx. 130-180 Nm (96-133 lb-ft) - depends on turbocharging and tuning Fuel System Fuel Delivery Gasoline: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (RON 91 or higher), Diesel fuel (for diesel variants) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 4-Speed Automatic Transmission (likely GM/Aisin sourced) Features Drivetrain Layout: Part-time 4WD with selectable 2WD/4WD modes and low range gearing (transfer case). Gear Ratios: Specific gear ratios for manual and automatic transmissions are detailed within the manual. 📐 Dimensions Exterior Length: Approx. 4030-4250 mm (varies by specific model year/configuration) Width: Approx. 1770-1790 mm Height: Approx. 1630-1680 mm Wheelbase: Approx. 2400-2500 mm Ground Clearance: Approx. 180-200 mm (typical for off-road capability) Weights Curb Weight: Approx. 1400-1600 kg (varies by engine and transmission) Gross Vehicle Weight Rating: Specific GVWR detailed in manual Cargo Cargo Volume Rear Seats Up: Details provided in manual, typically around 300-400 liters. Cargo Volume Rear Seats Down: Details provided in manual, significantly increased for utility. 🛡️ Safety Features Ratings Crash Test Ratings: Likely no official NHTSA/Euro NCAP ratings for early Daewoo models, but structural integrity for its class is covered in the manual. Active Features Braking System Type: Front: Ventilated Discs, Rear: Drums (common); some higher trims may have rear discs. ABS Availability: Optional on some models, standard on later or higher trims. Passive Features Airbags Driver: Standard on many models, dual airbags available on higher trims. Airbags Passenger: Optional or standard on higher trims. Seatbelts Front: Three-point, height-adjustable Seatbelts Rear: Lap and shoulder belts (where applicable) 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM radio with CD player or cassette deck (depending on trim/year). Speaker Configuration: Typically 4-6 speakers Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Auxiliary Input: Rarely found on early models, typically aftermarket additions. 🔧 Maintenance Service Intervals Oil Change Interval Engine: Every 7,500 - 10,000 km or 6-12 months (refer to manual for specific engine and oil type) Air Filter Replacement: Every 20,000 - 30,000 km or as needed based on...
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Daewoo Korando Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Korando
Generation
Generation Designation:
First Generation (C100)
Codes
Chassis Code Primary:
C100
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Off-Road Utility Vehicle
Target Audience:
Enthusiasts, DIY mechanics, professional workshops needing detailed repair information for the Daewoo Korando.
Competitive Analysis
Key Competitors Era:
Jeep Cherokee (XJ), Toyota RAV4 (early generations), Honda CR-V (early generations), Mitsubishi Pajero/Montero (early generations), Ford Bronco II.
Key Features
Vehicle Strengths Early:
Robust body-on-frame construction, capable 4WD system, relatively affordable pricing compared to established rivals.
Manual Value Proposition:
Provides in-depth technical knowledge essential for maintaining the longevity and performance of the Daewoo Korando, particularly for models no longer supported by main dealerships.
📋 Manual Details
Coverage Areas
Applicable Years:
1994-2006 (primarily for C100 generation, may extend to early C200)
Regions Covered:
Global (based on Daewoo's international markets)
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, emissions control
Drivetrain Systems:
Transmission (manual & automatic), transfer case, differentials, drive shafts, axles
Chassis Systems:
Suspension (front & rear), steering system, braking system
Electrical Systems:
Starting system, charging system, lighting system, instrument cluster, power accessories, body control modules
Body And Trim:
Body panels, doors, interior trim, glass, bumpers
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, belt inspections/replacements
Repair Procedures:
Engine overhaul, transmission rebuild, suspension component replacement, brake caliper service, electrical component diagnosis/replacement
Diagnostic Procedures:
Troubleshooting guides, fault code interpretation (where applicable), component testing
Disassembly Assembly:
Detailed steps for removal and installation of all major components and sub-assemblies
Technical Depth
Depth:
Comprehensive: Covers everything from basic adjustments to complete overhauls and diagnostics.
📊 Manual Specifications
File Format
Searchability:
Searchable text within PDF
Printability:
Printable pages
Print Quality
Image Resolution:
High-resolution for clear diagrams and illustrations
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type Gasoline:
Inline-4 Cylinder, naturally aspirated
Engine Displacement Gasoline:
2.0L (1998cc)
Engine Codes Gasoline:
e.g., G20, F20C (common Daewoo engine designations)
Engine Bore Stroke Gasoline:
86.0 mm x 86.0 mm (typical for 2.0L) - specific values detailed in manual
Engine Compression Ratio Gasoline:
9.2:1 (typical) - specific values detailed in manual
Engine Horsepower Gasoline:
Approx. 100-115 PS (74-85 kW) - depends on exact tuning and emissions standards
Engine Torque Gasoline:
Approx. 160-175 Nm (118-129 lb-ft) - depends on exact tuning
Engine Type Diesel:
Inline-4 Cylinder, turbocharged (optional in some markets/later models)
Engine Displacement Diesel:
2.2L (2184cc) or 2.3L (2286cc) - common Daewoo diesel displacements
Engine Codes Diesel:
e.g., LD4, Y22DTH (common GM/Daewoo diesel designations)
Engine Horsepower Diesel:
Approx. 70-95 PS (51-70 kW) - depends on turbocharging and tuning
Engine Torque Diesel:
Approx. 130-180 Nm (96-133 lb-ft) - depends on turbocharging and tuning
Fuel System
Fuel Delivery Gasoline:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (RON 91 or higher), Diesel fuel (for diesel variants)
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission
Optional
Transmission Type Optional:
4-Speed Automatic Transmission (likely GM/Aisin sourced)
Features
Drivetrain Layout:
Part-time 4WD with selectable 2WD/4WD modes and low range gearing (transfer case).
Gear Ratios:
Specific gear ratios for manual and automatic transmissions are detailed within the manual.
📐 Dimensions
Exterior
Length:
Approx. 4030-4250 mm (varies by specific model year/configuration)
Width:
Approx. 1770-1790 mm
Height:
Approx. 1630-1680 mm
Wheelbase:
Approx. 2400-2500 mm
Ground Clearance:
Approx. 180-200 mm (typical for off-road capability)
Weights
Curb Weight:
Approx. 1400-1600 kg (varies by engine and transmission)
Gross Vehicle Weight Rating:
Specific GVWR detailed in manual
Cargo
Cargo Volume Rear Seats Up:
Details provided in manual, typically around 300-400 liters.
Cargo Volume Rear Seats Down:
Details provided in manual, significantly increased for utility.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Likely no official NHTSA/Euro NCAP ratings for early Daewoo models, but structural integrity for its class is covered in the manual.
Active Features
Braking System Type:
Front: Ventilated Discs, Rear: Drums (common); some higher trims may have rear discs.
ABS Availability:
Optional on some models, standard on later or higher trims.
Passive Features
Airbags Driver:
Standard on many models, dual airbags available on higher trims.
Airbags Passenger:
Optional or standard on higher trims.
Seatbelts Front:
Three-point, height-adjustable
Seatbelts Rear:
Lap and shoulder belts (where applicable)
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with CD player or cassette deck (depending on trim/year).
Speaker Configuration:
Typically 4-6 speakers
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Auxiliary Input:
Rarely found on early models, typically aftermarket additions.
🔧 Maintenance
Service Intervals
Oil Change Interval Engine:
Every 7,500 - 10,000 km or 6-12 months (refer to manual for specific engine and oil type)
Air Filter Replacement:
Every 20,000 - 30,000 km or as needed based on operating conditions
Spark Plug Replacement Gasoline:
Every 40,000 - 60,000 km (depending on plug type: copper, platinum, iridium)
Transmission Fluid Change Manual:
Every 60,000 - 100,000 km or as specified
Transmission Fluid Change Automatic:
Every 40,000 - 60,000 km (crucial for longevity)
Coolant Replacement:
Every 30,000 - 50,000 km or 2-3 years
Fluid Specifications
Engine Oil Viscosity Gasoline:
e.g., 10W-30, 10W-40, 5W-30 (API SG/SH/SJ or higher) - verify in manual
Engine Oil Capacity Gasoline:
Approx. 4.0 - 4.5 liters (with filter) - verify in manual
Transmission Fluid Type Manual:
GL-4 Gear Oil (e.g., SAE 75W-90, SAE 80W-90)
Transmission Fluid Type Automatic:
Dexron III / Mercon equivalent (verify in manual)
Coolant Type:
Ethylene Glycol based (green or orange coolant depending on spec) - verify in manual
Brake Fluid Type:
DOT 3 or DOT 4 (verify in manual)
Known Issues
Common Problems Engine:
Oil leaks (valve cover, oil pan), potential head gasket issues on high-mileage units, ignition coil failure.
Common Problems Transmission:
Manual clutch wear, automatic transmission shifting issues (if fluid maintenance is neglected).
Common Problems Suspension:
Worn ball joints, control arm bushings, and shock absorbers due to age and off-road use.
Common Problems Electrical:
Corrosion on electrical connectors, aging wiring harness, instrument cluster issues.
Common Problems Body:
Rust perforation in common areas (wheel arches, rocker panels, chassis frame), door seal degradation.
📚 Vehicle History
Brand Heritage
Parent Company Origin:
South Korea
Original Name:
Daewoo Motor Company
Model Evolution
First Generation Start:
1994
Second Generation Start:
2001/2002 (C200 generation, often rebadged as Chevrolet/Suzuki/etc.)
Design Origin:
Based on chassis and design elements derived from the SsangYong Korando, originally a licensed Jeep CJ-7 design.
Production
Manufacturing Locations:
South Korea (primarily)
Daewoo Discontinuation:
Daewoo brand phased out globally by GM, with many models rebadged.
🏆 Awards & Recognition
Recognitions
Specific Awards:
No prominent industry awards widely recognized for the Daewoo Korando specifically. Its market appeal was often based on value and capability rather than accolades.
Ratings
Consumer Reports Ratings:
Historical ratings generally placed Daewoo vehicles as budget-oriented with mixed reliability reports, though specific data for the Korando is scarce.
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