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Daewoo Matiz 2003-2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Matiz Generation: M150 (Second Generation) Production Years Covered: 2003-2010 Chassis Code: M150 👋 Introduction Market Position Segment: Subcompact city car, known for its affordability, maneuverability, and fuel efficiency in urban environments. Competitive Analysis Key Competitors: Suzuki Alto, Hyundai Atos, Kia Picanto, Fiat Seicento/Cinquecento, Peugeot 107/Citroën C1. Key Features Unique Selling Points: Compact size, distinctive styling, low running costs, and a surprisingly spacious interior for its class. Manual Value Proposition Benefit To Owner: Provides a cost-effective method for DIY maintenance and repair, empowering owners to understand and service their vehicle effectively. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, and maintenance for Daewoo Matiz models manufactured between 2003 and 2010. Page Count Estimated Page Count: Likely extensive, typically ranging from 1000+ pages for a complete workshop manual covering multiple model years and variants. Manual Type Type: Workshop Service Repair Manual (Factory Service Manual equivalent) Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul procedures, component diagnostics, timing, cooling, lubrication, and emission control systems. Engine Electrical: Ignition system, starting and charging systems, fuel injection systems, sensors, actuators, and related diagnostics. Fuel System: Fuel delivery, injectors, fuel pump, fuel filter replacement, and related diagnostic procedures. Emission Control: Exhaust gas recirculation (EGR), catalytic converter, oxygen sensors, and emission-related troubleshooting. Transmission Manual: Clutch system, manual transaxle overhaul, gear selection, and maintenance. Transmission Automatic: Automatic transaxle overhaul, torque converter, gear shifting, and diagnostic procedures. Drivetrain: Driveshaft, constant velocity (CV) joints, wheel bearings, and rear axle components. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, and alignment specifications. Steering: Power steering system, steering column, tie rods, and alignment. Brakes: Front and rear brake systems (discs/drums), ABS (if equipped), hydraulic systems, and component replacement. Body Interior: Interior trim, seats, dashboard, door panels, and headliner removal and installation. Body Exterior: Body panels, bumpers, doors, hood, trunk, glass, and weatherstripping replacement. Electrical Body: Lighting systems, power windows, central locking, wipers, horn, and body control modules. Restraint Systems: Airbag system (SRS), seat belts, and related safety components. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt adjustments, and general inspections. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides, and specific problem diagnosis for various systems. Repair: Step-by-step repair instructions for all major mechanical, electrical, and body components, including component removal, disassembly, reassembly, and installation. Wiring Diagrams: Comprehensive electrical wiring schematics for all vehicle systems, aiding in diagnosis and repair of electrical faults. Technical Depth Depth: Full workshop level, covering everything from basic scheduled maintenance and fluid changes to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork repair. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Printability: Fully printable, allowing users to print specific sections or the entire manual as needed. Accessibility Zoom Functionality: YES (Allows zooming in and out of diagrams and illustrations for clarity). Delivery Method Delivery: Instant Download Software Requirements Reader Requirement: Adobe PDF Reader Unzip Requirement: WinZip or equivalent archiving software Compatibility Operating Systems: Compatible with all versions of Windows and Mac operating systems. Content Features Illustrations: Detailed illustrations, diagrams, and photographs to guide repair procedures. Instructions: Numbered, step-by-step instructions for all procedures. Critical Information: Notes, cautions, and warnings highlighted throughout chapters. Navigation: Numbered table of contents for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Code: F8CV (common variant) Displacement: 0.8 L (796 cc) - common for early models; later models may feature a 1.0 L (995 cc) engine, often designated as B10S. Configuration: Inline 3-cylinder, SOHC (Single Overhead Camshaft), naturally aspirated. Performance Horsepower 0.8L: Approximately 50-52 PS (37-38 kW; 49-51 hp) at around 6000 rpm. Torque 0.8L: Approximately 71-74 Nm (52-55 lb-ft) at around 3000-4500 rpm. Horsepower 1.0L: Approximately 61-64 PS (45-47 kW; 60-63 hp) at around 6000 rpm. Torque 1.0L: Approximately 84-86 Nm (62-63 lb-ft) at around 4000-4500 rpm. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI). Fuel Type: Unleaded gasoline. Engine Management ECM: Engine Control Module (ECM) managing fuel, ignition, and emissions. 🔧 Transmission Standard Type: 5-speed manual transaxle. Optional Type: 4-speed automatic transaxle (often available on higher trim levels or specific markets). Features Clutch: Hydraulically actuated single-plate dry clutch. Fluid Capacity Manual Capacity: Approximately 1.9 - 2.1 liters (refer to manual for precise specification). Fluid Capacity Automatic Capacity: Approximately 4.5 - 5.0 liters (refer to manual for precise specification). 📐 Dimensions Exterior Length: Approx. 3495 mm Width: Approx. 1595 mm Height: Approx. 1485-1500 mm (depending on roof rails or antenna) Weights Curb Weight: Approx. 780-850 kg (depending on engine and transmission) Gross Vehicle Weight Rating: Approx. 1300-1350 kg Cargo Cargo Volume: Approx. 155 liters (with rear seats up), expandable to over 800 liters (with rear seats folded). Wheels Tires Standard Tire Size: 155/65 R13 or 155/70 R13 (common for base models); 175/60...
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Daewoo Matiz 2003-2010 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Matiz
Generation:
M150 (Second Generation)
Production Years Covered:
2003-2010
Chassis Code:
M150
👋 Introduction
Market Position
Segment:
Subcompact city car, known for its affordability, maneuverability, and fuel efficiency in urban environments.
Competitive Analysis
Key Competitors:
Suzuki Alto, Hyundai Atos, Kia Picanto, Fiat Seicento/Cinquecento, Peugeot 107/Citroën C1.
Key Features
Unique Selling Points:
Compact size, distinctive styling, low running costs, and a surprisingly spacious interior for its class.
Manual Value Proposition
Benefit To Owner:
Provides a cost-effective method for DIY maintenance and repair, empowering owners to understand and service their vehicle effectively.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, and maintenance for Daewoo Matiz models manufactured between 2003 and 2010.
Page Count
Estimated Page Count:
Likely extensive, typically ranging from 1000+ pages for a complete workshop manual covering multiple model years and variants.
Manual Type
Type:
Workshop Service Repair Manual (Factory Service Manual equivalent)
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhaul procedures, component diagnostics, timing, cooling, lubrication, and emission control systems.
Engine Electrical:
Ignition system, starting and charging systems, fuel injection systems, sensors, actuators, and related diagnostics.
Fuel System:
Fuel delivery, injectors, fuel pump, fuel filter replacement, and related diagnostic procedures.
Emission Control:
Exhaust gas recirculation (EGR), catalytic converter, oxygen sensors, and emission-related troubleshooting.
Transmission Manual:
Clutch system, manual transaxle overhaul, gear selection, and maintenance.
Transmission Automatic:
Automatic transaxle overhaul, torque converter, gear shifting, and diagnostic procedures.
Drivetrain:
Driveshaft, constant velocity (CV) joints, wheel bearings, and rear axle components.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, and alignment specifications.
Steering:
Power steering system, steering column, tie rods, and alignment.
Brakes:
Front and rear brake systems (discs/drums), ABS (if equipped), hydraulic systems, and component replacement.
Body Interior:
Interior trim, seats, dashboard, door panels, and headliner removal and installation.
Body Exterior:
Body panels, bumpers, doors, hood, trunk, glass, and weatherstripping replacement.
Electrical Body:
Lighting systems, power windows, central locking, wipers, horn, and body control modules.
Restraint Systems:
Airbag system (SRS), seat belts, and related safety components.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt adjustments, and general inspections.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides, and specific problem diagnosis for various systems.
Repair:
Step-by-step repair instructions for all major mechanical, electrical, and body components, including component removal, disassembly, reassembly, and installation.
Wiring Diagrams:
Comprehensive electrical wiring schematics for all vehicle systems, aiding in diagnosis and repair of electrical faults.
Technical Depth
Depth:
Full workshop level, covering everything from basic scheduled maintenance and fluid changes to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork repair.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Printability:
Fully printable, allowing users to print specific sections or the entire manual as needed.
Accessibility
Zoom Functionality:
YES (Allows zooming in and out of diagrams and illustrations for clarity).
Delivery Method
Delivery:
Instant Download
Software Requirements
Reader Requirement:
Adobe PDF Reader
Unzip Requirement:
WinZip or equivalent archiving software
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac operating systems.
Content Features
Illustrations:
Detailed illustrations, diagrams, and photographs to guide repair procedures.
Instructions:
Numbered, step-by-step instructions for all procedures.
Critical Information:
Notes, cautions, and warnings highlighted throughout chapters.
Navigation:
Numbered table of contents for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Code:
F8CV (common variant)
Displacement:
0.8 L (796 cc) - common for early models; later models may feature a 1.0 L (995 cc) engine, often designated as B10S.
Configuration:
Inline 3-cylinder, SOHC (Single Overhead Camshaft), naturally aspirated.
Performance
Horsepower 0.8L:
Approximately 50-52 PS (37-38 kW; 49-51 hp) at around 6000 rpm.
Torque 0.8L:
Approximately 71-74 Nm (52-55 lb-ft) at around 3000-4500 rpm.
Horsepower 1.0L:
Approximately 61-64 PS (45-47 kW; 60-63 hp) at around 6000 rpm.
Torque 1.0L:
Approximately 84-86 Nm (62-63 lb-ft) at around 4000-4500 rpm.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI).
Fuel Type:
Unleaded gasoline.
Engine Management
ECM:
Engine Control Module (ECM) managing fuel, ignition, and emissions.
🔧 Transmission
Standard
Type:
5-speed manual transaxle.
Optional
Type:
4-speed automatic transaxle (often available on higher trim levels or specific markets).
Features
Clutch:
Hydraulically actuated single-plate dry clutch.
Fluid Capacity Manual
Capacity:
Approximately 1.9 - 2.1 liters (refer to manual for precise specification).
Fluid Capacity Automatic
Capacity:
Approximately 4.5 - 5.0 liters (refer to manual for precise specification).
📐 Dimensions
Exterior
Length:
Approx. 3495 mm
Width:
Approx. 1595 mm
Height:
Approx. 1485-1500 mm (depending on roof rails or antenna)
Weights
Curb Weight:
Approx. 780-850 kg (depending on engine and transmission)
Gross Vehicle Weight Rating:
Approx. 1300-1350 kg
Cargo
Cargo Volume:
Approx. 155 liters (with rear seats up), expandable to over 800 liters (with rear seats folded).
Wheels Tires
Standard Tire Size:
155/65 R13 or 155/70 R13 (common for base models); 175/60 R14 on some higher trims.
Wheel Bolt Pattern:
4 x 100 mm
Wheel Offset:
ET 35-45 (typical range, refer to manual for specific fitment)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Did not participate in formal Euro NCAP testing during its primary production years, but early models received a 3-star rating in some independent tests for adult occupant protection.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on certain trim levels.
Electronic Brake Force Distribution:
Often paired with ABS if equipped.
Passive Features
Airbags:
Driver airbag standard; passenger airbag optional on some models.
Seat Belts:
Front and rear seat belts (front with pretensioners and load limiters on many models).
Body Structure:
Designed with crumple zones and a reinforced passenger safety cell.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette player depending on trim level and year. Often includes 2 or 4 speakers.
Driver Assistance
Parking Sensors:
Not typically factory-fitted, but could be an aftermarket addition.
Convenience Features
Power Windows:
Optional on front doors on some models; manual crank windows standard on base models.
Central Locking:
Optional on higher trim levels or via aftermarket installation.
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 5,000 - 10,000 km or 6-12 months, whichever comes first (refer to manual for specific grade and interval).
Air Filter:
Inspect every 10,000 km, replace as needed or every 20,000-30,000 km.
Spark Plugs:
Replace every 30,000 - 40,000 km (for standard spark plugs, platinum/iridium plugs may have longer intervals).
Timing Belt:
Crucial component. Recommended replacement every 60,000 - 80,000 km or 4-5 years, due to the interference nature of the engine (failure can cause severe engine damage). This is a critical detail for owners.
Fluid Specifications
Engine Oil Viscosity:
Typically 5W-30 or 10W-40 API SJ or SL (refer to manual for exact specification and grade).
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Use long-life coolant if specified.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Manual:
GL-4 gear oil, typically SAE 75W-85 or 75W-90. Check manual for specific API rating.
Transmission Fluid Automatic:
Dexron II/III compatible automatic transmission fluid (ATF).
Known Issues
Timing Belt Wear:
The timing belt is a critical maintenance item. Premature wear or failure is a common cause of significant engine damage. Strict adherence to replacement intervals is vital.
Ignition Coil Failure:
Ignition coils can fail, leading to misfires and rough running.
Radiator Leaks:
Plastic end tanks on radiators can degrade over time, leading to leaks.
Suspension Wear:
Ball joints, tie rod ends, and shock absorbers can wear out, particularly with heavy city driving.
Body Rust:
Like many cars of its era, especially those in regions with road salt, rust can be an issue on the body panels, sills, and wheel arches.
📚 Vehicle History
Brand Heritage
Daewoo History:
Daewoo Motors was a South Korean automobile manufacturer, part of the Daewoo Group. It faced financial difficulties and was eventually acquired by General Motors in 2002, with many of its models rebadged or developed under GM's umbrella.
Model Evolution
Matiz Development:
Originally designed by Italdesign Giugiaro, the Matiz was first introduced in 1998. The M150 generation, covering 2003-2010, received minor styling updates and powertrain improvements compared to the original M100 model.
Production
Manufacturing Locations:
Primary manufacturing was in South Korea. The Matiz was also produced or assembled in other countries under various brands (e.g., Chevrolet Spark in some markets).
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
While specific major awards are not widely documented for this generation of the Daewoo Matiz, it was recognized in its time for affordability and compact utility, especially in developing markets where it offered accessible personal transportation.
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