🏷️ Basic Information Identification Make: Holden / Daewoo Model: Barina / Matiz / Kalos Generation Model Years Covered: 1998-2008 👋 Introduction Market Position Target Audience: DIY Enthusiasts, Professional Mechanics, Vehicle Owners Key Features Manual Value: Saves money on repairs, empowers accurate maintenance, aids in diagnostics Content Presentation: Hundreds of pages with detailed visuals 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: PDF Download Completeness: Complete Factory Service Manual Accessibility: Instant Download Licensing: Lifetime Use, No Expiry Compatibility: Windows & MAC Compatible 📖 Manual Coverage Systems Covered Engine: Full Engine Overhaul, Diagnostics, Timing Belt, Lubrication System, Cooling System, Fuel Injection System, Emissions Control Transmission: Manual Transmission (MT) and Automatic Transmission (AT) Repair, Clutch System, Gearbox Overhaul, Fluid Specifications Drivetrain: Front Wheel Drive (FWD) System, Axles, CV Joints, Differential Suspension: Front and Rear Suspension Components, Shock Absorbers, Springs, Bushings, Wheel Alignment Specifications Steering: Power Steering System, Steering Rack, Tie Rods, Wheel Bearings Brakes: Front and Rear Brake Systems (Disc/Drum), ABS System Diagnostics, Brake Fluid Specifications, Master Cylinder, Calipers, Pads, Rotors Electrical: Complete Wiring Diagrams, Battery, Charging System (Alternator, Starter), Ignition System, Lighting, Fuses, Relays, ECU Diagnostics, Sensor Locations Bodywork: Body Panel Removal and Installation, Doors, Bumpers, Hood, Trunk, Glass Replacement, Interior Trim, Body Repair Procedures Heating And Cooling: HVAC System, Air Conditioning (A/C) Service, Heater Core, Radiator, Cooling Fan Operation Fuel System: Fuel Tank, Fuel Pump, Fuel Filter, Fuel Injectors, Evaporative Emissions Control (EVAP) Procedures Included Maintenance: Scheduled Maintenance (Oil Changes, Filter Replacements, Spark Plugs), Fluid Level Checks, Belt Inspections Troubleshooting: Diagnostic Flowcharts, Symptom-Based Troubleshooting, Common Fault Identification Repair: Component Removal and Installation, Rebuilding Procedures, Adjustment Specifications Diagnostics: On-Board Diagnostics (OBD-II), Trouble Code Interpretation, Sensor Testing Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) Detail Level: Step-by-step instructions, detailed photos and diagrams, exploded views 📊 Manual Specifications File Format PDF Quality: High Resolution, Printable Searchable: Yes, Text Searchable PDF Print Quality Printability: Single or Multiple Pages Printable ⚙️ Engine Specifications Primary Engine Engine Type: Inline 3-Cylinder and Inline 4-Cylinder Petrol Engines Displacement Options: Likely 800cc, 1.0L, 1.2L, 1.4L (specifics vary by model and market) Performance Horsepower Range: Approximately 50-95 HP (varies by engine and model) Torque Range: Approximately 70-125 Nm (varies by engine and model) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Petrol (Gasoline) Engine Management ECU Type: Engine Control Unit (ECU) - specific manufacturer and model dependent 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission (MT) Optional Transmission Type Optional: 3-Speed or 4-Speed Automatic Transmission (AT) Features Clutch Type: Dry Single Plate Clutch (Manual Transmission) 📐 Dimensions Exterior Body Styles: Hatchback (3-door and 5-door) Weights Curb Weight Range: Approx. 850 - 1000 kg (varies by model and specification) 🛡️ Safety Features Ratings Crash Test Performance: Refer to manual for specific model year test results; generally basic safety structures for its era. Active Features Anti Lock Brakes: Available on some models/trims (ABS) Passive Features Airbags: Driver and Front Passenger Airbags (standard on later models/higher trims) Seatbelts: Pre-tensioned seatbelts with load limiters 💡 Technology Features Infotainment Audio System: Basic AM/FM Radio with CD Player (optional on some models). Instrument Cluster: Analog gauges for Speedometer, Tachometer, Fuel Level, and Temperature. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 km or 12 months, whichever comes first (refer to manual for precise intervals). Air Filter Replacement: Recommended every 20,000-40,000 km or as needed based on conditions. Spark Plug Replacement: Varies by plug type (copper, platinum, iridium); typically 40,000-100,000 km. Timing Belt Replacement: Crucial maintenance item, typically 60,000-100,000 km or 4-6 years. Non-compliance can lead to catastrophic engine damage due to interference design. Fluid Specifications Engine Oil Type: API SJ/SL or higher, viscosity typically 5W-30 or 10W-40 (check manual for exact specification). Coolant Type: Ethylene Glycol based, silicate-free coolant (e.g., GM Dex-Cool compatible or similar). Brake Fluid Type: DOT 3 or DOT 4 Brake Fluid. Transmission Fluid Manual: API GL-4 Gear Oil, viscosity 75W-90 or 80W-90. Transmission Fluid Automatic: Dexron III or equivalent ATF fluid. Known Issues Engine Mounts: Premature wear of engine mounts can lead to vibration and noise. Window Regulators: Electric window regulators can fail, leading to windows not operating. Radiator Fan: Cooling fan motor failure can lead to overheating. Timing Belt Tensioner: Tensioner bearing failure can occur, necessitating belt and tensioner replacement. Ignition Coils: Individual ignition coil failure can cause misfires and rough running. 📚 Vehicle History Brand Heritage Holden Context: Re-badged Daewoo models for the Australian market, following GM's acquisition of Daewoo. Model Evolution Daewoo Matiz Kalos Origin: These models originated from Daewoo, with significant design and engineering input from Italdesign Giugiaro for the Kalos. Production Manufacturing Locations: South Korea (Daewoo), assembly may have occurred in other locations for specific markets. 🏆 Awards & Recognition Recognitions Design Awards: Daewoo Kalos received notable design commendations for its styling.