Daewoo Tico 1991-2001 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Daewoo Model: Tico Years Covered: 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001 Generation Generation Designation: First Generation (KLA100) Codes Chassis Code: KLA100 👋 Introduction Market Position Market Segment: Ultra-compact city car (Kei car classification in some markets). Target Audience: Budget-conscious consumers, first-time car buyers, city dwellers seeking an economical and maneuverable vehicle. Competitive Analysis Key Competitors: Suzuki Alto, Kia Pride (later models), Hyundai Atos, various domestic city cars in target markets. Key Features Vehicle Philosophy: Simplicity, affordability, fuel efficiency, compact size for urban maneuverability. Design Origin: Based on the Suzuki Cervo SC100. 📋 Manual Details Coverage Areas Manual Coverage Overview: Comprehensive service, repair, and maintenance procedures for the Daewoo Tico (1991-2001). Page Count Estimated Page Count: Refer to product listing for exact page count, typically 300+ pages for comprehensive workshop manuals. Manual Type Manual Type: Workshop Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, engine management (ECU). Transmission System: Manual transmission, clutch, driveline, axle shafts. Suspension System: Front and rear suspension, shock absorbers, springs, bushings, wheel alignment. Steering System: Steering gear, steering column, tie rods, power steering (if equipped). Brake System: Front and rear brakes (drum/disc), brake lines, master cylinder, wheel cylinders, parking brake. Electrical System: Battery, charging system (alternator), starting system (starter), lighting, ignition system, body electricals, fuses, relays, wiring diagrams. Body And Chassis: Body panel repair, doors, windows, interior trim, chassis components, anti-corrosion measures. Heating And Air Conditioning: HVAC system operation, components, and basic troubleshooting. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt adjustments. Repair Procedures: Step-by-step instructions for component removal, installation, and overhaul. Troubleshooting: Diagnostic charts and procedures for identifying and resolving common faults and symptoms. Technical Specifications Tables: Torque specifications, clearances, fluid capacities, electrical data. Wiring Diagrams: Detailed electrical wiring schematics for various vehicle systems. Technical Depth Diagnostic Capabilities: Covers basic to intermediate diagnostics, including symptom-based troubleshooting and component testing. Rebuild Instructions: Likely includes detailed procedures for major component overhauls, such as engine and transmission rebuilds. Diagnostic Tools: Mentions use of standard hand tools and specific diagnostic equipment (e.g., multimeters, timing lights). 📊 Manual Specifications File Format File Format: Portable Document Format (PDF) Print Quality Print Quality Recommendation: High-resolution, suitable for printing and digital viewing. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type Recommendation: N/A (Digital PDF format, recommended for printing on durable paper if desired) ⚙️ Engine Specifications Primary Engine Engine Code: F8C (or similar variations) Engine Type: Inline 3-cylinder, 4-stroke, naturally aspirated Displacement: 796 cc (0.8 Liters) Bore X Stroke: Approx. 68.5 mm x 72.0 mm Compression Ratio: Approx. 8.2:1 to 8.5:1 Performance Horsepower: Approx. 39-41 PS (29-30 kW) at 5500-6000 RPM Torque: Approx. 55-60 Nm (41-44 lb-ft) at 3000-4000 RPM Fuel System Fuel Delivery: Carburetor (early models) or Electronic Fuel Injection (EFI - later models) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: Approx. 30 Liters (7.9 US Gallons) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Optional Transmission Type: 3-speed Automatic Transmission (less common) Features Clutch Type: Dry, single-plate diaphragm spring clutch 📐 Dimensions Exterior Length: Approx. 3,200 - 3,290 mm (126 - 130 inches) Width: Approx. 1,400 - 1,410 mm (55 - 55.5 inches) Height: Approx. 1,430 - 1,450 mm (56.3 - 57 inches) Wheelbase: Approx. 2,175 mm (85.6 inches) Ground Clearance: Approx. 140 - 160 mm (5.5 - 6.3 inches) Weights Curb Weight: Approx. 650 - 750 kg (1430 - 1650 lbs) Gross Vehicle Weight Rating: Approx. 1,100 - 1,200 kg (2425 - 2645 lbs) 🛡️ Safety Features Ratings Crash Test Ratings: Generally considered basic safety standards for its era; specific ratings vary by region and testing authority. Early models may lack advanced safety features. Active Features Active Safety Features: Standard: Front Disc Brakes, Rear Drum Brakes. Optional/Trim Dependent: ABS (Anti-lock Braking System). Passive Features Passive Safety Features: Seat belts (front and rear), reinforced body structure. 💡 Technology Features Infotainment Infotainment Features: Basic radio with cassette player or CD player (depending on trim and year), manual antenna. Driver Assistance Driver Assistance Systems: Limited to basic safety systems like ABS on higher trims. No electronic stability control or advanced driver aids. Connectivity Connectivity Features: N/A (Pre-dates widespread connectivity features). 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km (3,000 miles) or 6 months, whichever comes first (refer to manual for precise intervals). Air Filter Replacement: Every 15,000 - 20,000 km (9,000 - 12,000 miles) or as needed based on operating conditions. Spark Plug Replacement: Every 20,000 - 30,000 km (12,000 - 18,000 miles). Fluid Specifications Engine Oil Type: API SF or SG, SAE 10W-30 or 10W-40 (check manual for specific viscosity recommendations based on climate). Engine Oil Capacity: Approx....
Detailed electrical wiring schematics for various vehicle systems.
Technical Depth
Diagnostic Capabilities:
Covers basic to intermediate diagnostics, including symptom-based troubleshooting and component testing.
Rebuild Instructions:
Likely includes detailed procedures for major component overhauls, such as engine and transmission rebuilds.
Diagnostic Tools:
Mentions use of standard hand tools and specific diagnostic equipment (e.g., multimeters, timing lights).
📊 Manual Specifications
File Format
File Format:
Portable Document Format (PDF)
Print Quality
Print Quality Recommendation:
High-resolution, suitable for printing and digital viewing.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type Recommendation:
N/A (Digital PDF format, recommended for printing on durable paper if desired)
⚙️ Engine Specifications
Primary Engine
Engine Code:
F8C (or similar variations)
Engine Type:
Inline 3-cylinder, 4-stroke, naturally aspirated
Displacement:
796 cc (0.8 Liters)
Bore X Stroke:
Approx. 68.5 mm x 72.0 mm
Compression Ratio:
Approx. 8.2:1 to 8.5:1
Performance
Horsepower:
Approx. 39-41 PS (29-30 kW) at 5500-6000 RPM
Torque:
Approx. 55-60 Nm (41-44 lb-ft) at 3000-4000 RPM
Fuel System
Fuel Delivery:
Carburetor (early models) or Electronic Fuel Injection (EFI - later models)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approx. 30 Liters (7.9 US Gallons)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Optional Transmission Type:
3-speed Automatic Transmission (less common)
Features
Clutch Type:
Dry, single-plate diaphragm spring clutch
📐 Dimensions
Exterior
Length:
Approx. 3,200 - 3,290 mm (126 - 130 inches)
Width:
Approx. 1,400 - 1,410 mm (55 - 55.5 inches)
Height:
Approx. 1,430 - 1,450 mm (56.3 - 57 inches)
Wheelbase:
Approx. 2,175 mm (85.6 inches)
Ground Clearance:
Approx. 140 - 160 mm (5.5 - 6.3 inches)
Weights
Curb Weight:
Approx. 650 - 750 kg (1430 - 1650 lbs)
Gross Vehicle Weight Rating:
Approx. 1,100 - 1,200 kg (2425 - 2645 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Generally considered basic safety standards for its era; specific ratings vary by region and testing authority. Early models may lack advanced safety features.
Seat belts (front and rear), reinforced body structure.
💡 Technology Features
Infotainment
Infotainment Features:
Basic radio with cassette player or CD player (depending on trim and year), manual antenna.
Driver Assistance
Driver Assistance Systems:
Limited to basic safety systems like ABS on higher trims. No electronic stability control or advanced driver aids.
Connectivity
Connectivity Features:
N/A (Pre-dates widespread connectivity features).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km (3,000 miles) or 6 months, whichever comes first (refer to manual for precise intervals).
Air Filter Replacement:
Every 15,000 - 20,000 km (9,000 - 12,000 miles) or as needed based on operating conditions.
Spark Plug Replacement:
Every 20,000 - 30,000 km (12,000 - 18,000 miles).
Fluid Specifications
Engine Oil Type:
API SF or SG, SAE 10W-30 or 10W-40 (check manual for specific viscosity recommendations based on climate).
Engine Oil Capacity:
Approx. 2.7 - 3.0 Liters (with filter change).
Coolant Type:
Ethylene glycol-based antifreeze coolant, mixed with distilled water (50/50 ratio).
Transmission Fluid Type:
API GL-4, SAE 75W-85 or 75W-90 Gear Oil (for manual transmission).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Engine Issues:
Carburetor tuning problems (on carbureted models), potential for oil leaks from gaskets, timing belt wear.
Common Suspension Issues:
Wear in bushings and ball joints due to age and usage, leading to knocking sounds and alignment issues.
Common Electrical Issues:
Corrosion in connectors, aging wiring harnesses, issues with starter motor or alternator on higher mileage vehicles.
Common Body Issues:
Rust and corrosion, particularly in wheel arches, sills, and door bottoms, due to climate and material quality.
📚 Vehicle History
Brand Heritage
Daewoo Origins:
Daewoo Motor Company was a South Korean manufacturer, established in 1982, and later acquired by General Motors.
Model Evolution
Tico Development:
The Tico was introduced in 1991 as Daewoo's entry into the microcar segment, heavily based on the Suzuki Cervo.
Production
Production Years:
1991-2001
Manufacturing Locations:
Primarily South Korea, with potential assembly in other regions through partnerships.
Sales Performance:
Popular in its domestic market and exported to various countries, particularly in Eastern Europe and developing markets, due to its affordability.
🏆 Awards & Recognition
Recognitions
Notable Awards:
The Tico was generally recognized for its affordability and fuel efficiency, making it a popular choice in its segment. Specific awards are not widely documented in major automotive publications.
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