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Daewoo Tico 1991-2001 Service Repair Workshop Manual

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The Daewoo Tico, produced from 1991 to 2001, is an ultra-compact city car designed for economical and maneuverable urban transportation. Based on the Suzuki Cervo, this first-generation model (KLA100) features a simple, reliable design with a focus on affordability and fuel efficiency. Powered by a 796 cc inline 3-cylinder engine, it offers a practical solution for budget-conscious consumers and first-time car buyers, embodying a philosophy of straightforward engineering. This workshop service and repair manual provides comprehensive guidance for the maintenance and repair of the Daewoo Tico (1991-2001). It covers all major vehicle systems, including the engine, transmission, suspension, steering, brakes, and electrical systems, offering detailed procedures for maintenance, component replacement, and troubleshooting. The manual includes essential technical specifications, torque values, fluid recommendations, and clear wiring diagrams, equipping owners and technicians with the knowledge needed to keep the vehicle in optimal condition. 🏷️ Basic Information Identification Make: Daewoo Model: Tico Years Covered: 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001 Generation Generation Designation: First Generation (KLA100) Codes Chassis Code: KLA100 👋 Introduction Market Position Market Segment: Ultra-compact city car (Kei car classification in some markets). Target Audience: Budget-conscious consumers, first-time car buyers, city dwellers seeking an economical and maneuverable vehicle. Competitive Analysis Key Competitors: Suzuki Alto, Kia Pride (later models), Hyundai Atos, various domestic city cars in target markets. Key Features Vehicle Philosophy: Simplicity, affordability, fuel efficiency, compact size for urban maneuverability. Design Origin: Based on the Suzuki Cervo SC100. 📋 Manual Details Coverage Areas Manual Coverage Overview: Comprehensive service, repair, and maintenance procedures for the Daewoo Tico (1991-2001). Page Count Estimated Page Count: Refer to product listing for exact page count, typically 300+ pages for comprehensive workshop manuals. Manual Type Manual Type: Workshop Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, engine management (ECU). Transmission System: Manual transmission, clutch, driveline, axle shafts. Suspension System: Front and rear suspension, shock absorbers, springs, bushings, wheel alignment. Steering System: Steering gear, steering column, tie rods, power steering (if equipped). Brake System: Front and rear brakes (drum/disc), brake lines, master cylinder, wheel cylinders, parking brake. Electrical System: Battery, charging system (alternator), starting system (starter), lighting, ignition system, body electricals, fuses, relays, wiring diagrams. Body And Chassis: Body panel repair, doors, windows, interior trim, chassis components, anti-corrosion measures. Heating And Air Conditioning: HVAC system operation, components, and basic troubleshooting. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt adjustments. Repair Procedures: Step-by-step instructions for component removal, installation, and overhaul. Troubleshooting: Diagnostic charts and procedures for identifying and resolving common faults and symptoms. Technical Specifications Tables: Torque specifications, clearances, fluid capacities, electrical data. Wiring Diagrams: Detailed electrical wiring schematics for various vehicle systems. Technical Depth Diagnostic Capabilities: Covers basic to intermediate diagnostics, including symptom-based troubleshooting and component testing. Rebuild Instructions: Likely includes detailed procedures for major component overhauls, such as engine and transmission rebuilds. Diagnostic Tools: Mentions use of standard hand tools and specific diagnostic equipment (e.g., multimeters, timing lights). 📊 Manual Specifications File Format File Format: Portable Document Format (PDF) Print Quality Print Quality Recommendation: High-resolution, suitable for printing and digital viewing. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type Recommendation: N/A (Digital PDF format, recommended for printing on durable paper if desired) ⚙️ Engine Specifications Primary Engine Engine Code: F8C (or similar variations) Engine Type: Inline 3-cylinder, 4-stroke, naturally aspirated Displacement: 796 cc (0.8 Liters) Bore X Stroke: Approx. 68.5 mm x 72.0 mm Compression Ratio: Approx. 8.2:1 to 8.5:1 Performance Horsepower: Approx. 39-41 PS (29-30 kW) at 5500-6000 RPM Torque: Approx. 55-60 Nm (41-44 lb-ft) at 3000-4000 RPM Fuel System Fuel Delivery: Carburetor (early models) or Electronic Fuel Injection (EFI - later models) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: Approx. 30 Liters (7.9 US Gallons) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Optional Transmission Type: 3-speed Automatic Transmission (less common) Features Clutch Type: Dry, single-plate diaphragm spring clutch 📐 Dimensions Exterior Length: Approx. 3,200 - 3,290 mm (126 - 130 inches) Width: Approx. 1,400 - 1,410 mm (55 - 55.5 inches) Height: Approx. 1,430 - 1,450 mm (56.3 - 57 inches) Wheelbase: Approx. 2,175 mm (85.6 inches) Ground Clearance: Approx. 140 - 160 mm (5.5 - 6.3 inches) Weights Curb Weight: Approx. 650 - 750 kg (1430 - 1650 lbs) Gross Vehicle Weight Rating: Approx. 1,100 - 1,200 kg (2425 - 2645 lbs) 🛡️ Safety Features Ratings Crash Test Ratings: Generally considered basic safety standards for its era; specific ratings vary by region and testing authority. Early models may lack advanced safety features. Active Features Active Safety Features: Standard: Front Disc Brakes, Rear Drum Brakes. Optional/Trim Dependent: ABS (Anti-lock Braking System). Passive Features Passive Safety Features:...
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Daewoo Tico 1991-2001 Service Repair Workshop ManualDaewoo Tico 1991-2001 Service Repair Workshop ManualDaewoo Tico 1991-2001 Service Repair Workshop ManualDaewoo Tico 1991-2001 Service Repair Workshop Manual
The Daewoo Tico, produced from 1991 to 2001, is an ultra-compact city car designed for economical and maneuverable urban transportation. Based on the Suzuki Cervo, this first-generation model (KLA100) features a simple, reliable design with a focus on affordability and fuel efficiency. Powered by a 796 cc inline 3-cylinder engine, it offers a practical solution for budget-conscious consumers and first-time car buyers, embodying a philosophy of straightforward engineering. This workshop service and repair manual provides comprehensive guidance for the maintenance and repair of the Daewoo Tico (1991-2001). It covers all major vehicle systems, including the engine, transmission, suspension, steering, brakes, and electrical systems, offering detailed procedures for maintenance, component replacement, and troubleshooting. The manual includes essential technical specifications, torque values, fluid recommendations, and clear wiring diagrams, equipping owners and technicians with the knowledge needed to keep the vehicle in optimal condition.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Tico
Years Covered:
1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001
Generation
Generation Designation:
First Generation (KLA100)
Codes
Chassis Code:
KLA100
👋 Introduction
Market Position
Market Segment:
Ultra-compact city car (Kei car classification in some markets).
Target Audience:
Budget-conscious consumers, first-time car buyers, city dwellers seeking an economical and maneuverable vehicle.
Competitive Analysis
Key Competitors:
Suzuki Alto, Kia Pride (later models), Hyundai Atos, various domestic city cars in target markets.
Key Features
Vehicle Philosophy:
Simplicity, affordability, fuel efficiency, compact size for urban maneuverability.
Design Origin:
Based on the Suzuki Cervo SC100.
📋 Manual Details
Coverage Areas
Manual Coverage Overview:
Comprehensive service, repair, and maintenance procedures for the Daewoo Tico (1991-2001).
Page Count
Estimated Page Count:
Refer to product listing for exact page count, typically 300+ pages for comprehensive workshop manuals.
Manual Type
Manual Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, engine management (ECU).
Transmission System:
Manual transmission, clutch, driveline, axle shafts.
Suspension System:
Front and rear suspension, shock absorbers, springs, bushings, wheel alignment.
Steering System:
Steering gear, steering column, tie rods, power steering (if equipped).
Brake System:
Front and rear brakes (drum/disc), brake lines, master cylinder, wheel cylinders, parking brake.
Electrical System:
Battery, charging system (alternator), starting system (starter), lighting, ignition system, body electricals, fuses, relays, wiring diagrams.
Body And Chassis:
Body panel repair, doors, windows, interior trim, chassis components, anti-corrosion measures.
Heating And Air Conditioning:
HVAC system operation, components, and basic troubleshooting.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt adjustments.
Repair Procedures:
Step-by-step instructions for component removal, installation, and overhaul.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common faults and symptoms.
Technical Specifications Tables:
Torque specifications, clearances, fluid capacities, electrical data.
Wiring Diagrams:
Detailed electrical wiring schematics for various vehicle systems.
Technical Depth
Diagnostic Capabilities:
Covers basic to intermediate diagnostics, including symptom-based troubleshooting and component testing.
Rebuild Instructions:
Likely includes detailed procedures for major component overhauls, such as engine and transmission rebuilds.
Diagnostic Tools:
Mentions use of standard hand tools and specific diagnostic equipment (e.g., multimeters, timing lights).
📊 Manual Specifications
File Format
File Format:
Portable Document Format (PDF)
Print Quality
Print Quality Recommendation:
High-resolution, suitable for printing and digital viewing.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type Recommendation:
N/A (Digital PDF format, recommended for printing on durable paper if desired)
⚙️ Engine Specifications
Primary Engine
Engine Code:
F8C (or similar variations)
Engine Type:
Inline 3-cylinder, 4-stroke, naturally aspirated
Displacement:
796 cc (0.8 Liters)
Bore X Stroke:
Approx. 68.5 mm x 72.0 mm
Compression Ratio:
Approx. 8.2:1 to 8.5:1
Performance
Horsepower:
Approx. 39-41 PS (29-30 kW) at 5500-6000 RPM
Torque:
Approx. 55-60 Nm (41-44 lb-ft) at 3000-4000 RPM
Fuel System
Fuel Delivery:
Carburetor (early models) or Electronic Fuel Injection (EFI - later models)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approx. 30 Liters (7.9 US Gallons)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Optional Transmission Type:
3-speed Automatic Transmission (less common)
Features
Clutch Type:
Dry, single-plate diaphragm spring clutch
📐 Dimensions
Exterior
Length:
Approx. 3,200 - 3,290 mm (126 - 130 inches)
Width:
Approx. 1,400 - 1,410 mm (55 - 55.5 inches)
Height:
Approx. 1,430 - 1,450 mm (56.3 - 57 inches)
Wheelbase:
Approx. 2,175 mm (85.6 inches)
Ground Clearance:
Approx. 140 - 160 mm (5.5 - 6.3 inches)
Weights
Curb Weight:
Approx. 650 - 750 kg (1430 - 1650 lbs)
Gross Vehicle Weight Rating:
Approx. 1,100 - 1,200 kg (2425 - 2645 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Generally considered basic safety standards for its era; specific ratings vary by region and testing authority. Early models may lack advanced safety features.
Active Features
Active Safety Features:
Standard: Front Disc Brakes, Rear Drum Brakes. Optional/Trim Dependent: ABS (Anti-lock Braking System).
Passive Features
Passive Safety Features:
Seat belts (front and rear), reinforced body structure.
💡 Technology Features
Infotainment
Infotainment Features:
Basic radio with cassette player or CD player (depending on trim and year), manual antenna.
Driver Assistance
Driver Assistance Systems:
Limited to basic safety systems like ABS on higher trims. No electronic stability control or advanced driver aids.
Connectivity
Connectivity Features:
N/A (Pre-dates widespread connectivity features).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km (3,000 miles) or 6 months, whichever comes first (refer to manual for precise intervals).
Air Filter Replacement:
Every 15,000 - 20,000 km (9,000 - 12,000 miles) or as needed based on operating conditions.
Spark Plug Replacement:
Every 20,000 - 30,000 km (12,000 - 18,000 miles).
Fluid Specifications
Engine Oil Type:
API SF or SG, SAE 10W-30 or 10W-40 (check manual for specific viscosity recommendations based on climate).
Engine Oil Capacity:
Approx. 2.7 - 3.0 Liters (with filter change).
Coolant Type:
Ethylene glycol-based antifreeze coolant, mixed with distilled water (50/50 ratio).
Transmission Fluid Type:
API GL-4, SAE 75W-85 or 75W-90 Gear Oil (for manual transmission).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Engine Issues:
Carburetor tuning problems (on carbureted models), potential for oil leaks from gaskets, timing belt wear.
Common Suspension Issues:
Wear in bushings and ball joints due to age and usage, leading to knocking sounds and alignment issues.
Common Electrical Issues:
Corrosion in connectors, aging wiring harnesses, issues with starter motor or alternator on higher mileage vehicles.
Common Body Issues:
Rust and corrosion, particularly in wheel arches, sills, and door bottoms, due to climate and material quality.
📚 Vehicle History
Brand Heritage
Daewoo Origins:
Daewoo Motor Company was a South Korean manufacturer, established in 1982, and later acquired by General Motors.
Model Evolution
Tico Development:
The Tico was introduced in 1991 as Daewoo's entry into the microcar segment, heavily based on the Suzuki Cervo.
Production
Production Years:
1991-2001
Manufacturing Locations:
Primarily South Korea, with potential assembly in other regions through partnerships.
Sales Performance:
Popular in its domestic market and exported to various countries, particularly in Eastern Europe and developing markets, due to its affordability.
🏆 Awards & Recognition
Recognitions
Notable Awards:
The Tico was generally recognized for its affordability and fuel efficiency, making it a popular choice in its segment. Specific awards are not widely documented in major automotive publications.
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