🏷️ Basic Information Identification Make: Daewoo Model: Tico Year: 1993 Model Code: KLEJ Vin Prefix: KLEJ 👋 Introduction Market Position Vehicle Segment: Microcar / City Car Target Audience: Budget-conscious consumers, first-time car buyers, urban commuters. Competitive Analysis Key Competitors: Suzuki Alto, Kia Pride, Hyundai Pony, Ford Festiva (in various markets). Key Features Design Philosophy: Compact, fuel-efficient, practical, and affordable. Distinguishing Factors: Small footprint, nimble handling for city driving, low running costs. 📋 Manual Details Coverage Areas All Models Engines Trims Transmissions: Yes Page Count Estimated Pages: High (Detailed Workshop Manual - Estimate 500-1000+ pages based on typical workshop manuals of this era) Manual Type Manual Type: Workshop Repair and Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul, diagnosis, repair of all engine components (cylinder head, block, pistons, crankshaft, camshafts, valve train). Engine Fuel System: Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, fuel filter replacement, diagnosis of fuel delivery issues. Engine Ignition System: Ignition coils, spark plugs, distributor (if applicable), ignition timing adjustment, diagnosis of ignition faults. Cooling System: Radiator, water pump, thermostat, cooling fan operation, hoses, coolant type and capacity, diagnosis of overheating. Lubrication System: Oil pump, oil filter, oil pan, oil pressure diagnosis, lubrication requirements and schedules. Exhaust System: Exhaust manifold, catalytic converter, muffler, pipes, diagnosis of exhaust leaks and backpressure. Transmission Manual: Clutch system, gearbox overhaul, gear selection diagnosis, transmission fluid specifications and replacement. Transmission Automatic: Diagnosis and repair of automatic transmission, fluid checks and replacement, torque converter information. Drivetrain Axles: Front axle, drive shafts, CV joints, differential maintenance and repair. Suspension System: Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications. Steering System: Steering rack, power steering pump (if applicable), steering column, tie rods, diagnosis of steering issues. Braking System: Front and rear brakes (disc/drum), brake fluid type and bleeding procedure, brake pad and shoe replacement, master cylinder, brake lines, ABS (if equipped) diagnosis. Wheels Tires: Tire pressure specifications, wheel balancing and rotation, wheel bolt torque specifications. Electrical System Battery: Battery specifications, charging system diagnosis (alternator). Electrical System Lighting: Headlights, taillights, interior lighting, bulb replacement, wiring diagrams for lighting circuits. Electrical System Wiring: Comprehensive wiring diagrams for all vehicle systems, fuse box locations and functions, relay identification. Body Exterior: Body panel removal and installation, door mechanisms, hood, trunk, bumpers, glass replacement, bodywork repair guidelines. Body Interior: Dashboard removal, seat adjustment and removal, interior trim panel replacement, HVAC system controls. HVAC System: Air conditioning system diagnosis and service, heater core, blower motor, refrigerant types. Emissions Control: Emission control systems, catalytic converter, oxygen sensors, EGR system (if applicable), diagnosis of emission-related faults. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, fuel filter replacement, coolant checks and changes, belt inspections and replacement. Troubleshooting Diagnostics: Systematic diagnostic procedures for common and uncommon faults, flow charts, symptom-based troubleshooting. Component Replacement: Detailed step-by-step instructions for replacing all major and minor components. Rebuilding Overhauling: Comprehensive instructions for engine, transmission, and other major component overhauls. Torque Specifications: All critical torque values for fasteners throughout the vehicle. Wiring Diagrams: Full, detailed wiring diagrams for all electrical circuits, including color codes. Special Tools: Identification and usage of any special tools required for specific repairs. Technical Depth Depth Level: Comprehensive Workshop Manual (covering everything from basic maintenance to complete engine and transmission rebuilds). 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely Searchable (depending on PDF conversion quality) Printable: Yes Print Quality Image Resolution: High (typical for professional service manuals) Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: F8C Engine Type: Inline 3-cylinder, 4-stroke, SOHC Displacement: 796 cc Bore X Stroke: 68.5 mm x 72.0 mm Compression Ratio: 9.3:1 Performance Horsepower Ps: 38-41 PS @ 5500 rpm (market dependent) Horsepower Hp: 37-40 HP @ 5500 rpm (market dependent) Torque Nm: 57-60 Nm @ 3000-3500 rpm (market dependent) Torque Lb Ft: 42-44 lb-ft @ 3000-3500 rpm (market dependent) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) or Carbureted (early models/markets) Fuel Type: Unleaded Gasoline Fuel Tank Capacity Liters: 30 Liters Fuel Tank Capacity Gallons: 7.9 Gallons 🔧 Transmission Standard Transmission Type: 5-speed Manual Optional Transmission Type Optional: 3-speed Automatic (less common) Features Clutch Type: Single dry plate 📐 Dimensions Exterior Length Mm: 3495 mm Width Mm: 1495 mm Height Mm: 1470 mm Wheelbase Mm: 2335 mm Front Track Mm: 1300 mm Rear Track Mm: 1290 mm Ground Clearance Mm: 140 mm Weights Curb Weight Kg: 700-750 kg (approx.) Gross Vehicle Weight Rating Kg: 1100 kg (approx.) Towing Capacity Kg: Not Recommended/Specified Cargo Cargo Volume Liters: Limited (typical for microcars) 🛡️ Safety Features Ratings Crash Test Results: Limited verifiable data available for 1993 models; generally considered to have minimal safety features by modern...
Diagnosis and repair of automatic transmission, fluid checks and replacement, torque converter information.
Drivetrain Axles:
Front axle, drive shafts, CV joints, differential maintenance and repair.
Suspension System:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications.
Steering System:
Steering rack, power steering pump (if applicable), steering column, tie rods, diagnosis of steering issues.
Braking System:
Front and rear brakes (disc/drum), brake fluid type and bleeding procedure, brake pad and shoe replacement, master cylinder, brake lines, ABS (if equipped) diagnosis.
Comprehensive wiring diagrams for all vehicle systems, fuse box locations and functions, relay identification.
Body Exterior:
Body panel removal and installation, door mechanisms, hood, trunk, bumpers, glass replacement, bodywork repair guidelines.
Body Interior:
Dashboard removal, seat adjustment and removal, interior trim panel replacement, HVAC system controls.
HVAC System:
Air conditioning system diagnosis and service, heater core, blower motor, refrigerant types.
Emissions Control:
Emission control systems, catalytic converter, oxygen sensors, EGR system (if applicable), diagnosis of emission-related faults.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, fuel filter replacement, coolant checks and changes, belt inspections and replacement.
Troubleshooting Diagnostics:
Systematic diagnostic procedures for common and uncommon faults, flow charts, symptom-based troubleshooting.
Component Replacement:
Detailed step-by-step instructions for replacing all major and minor components.
Rebuilding Overhauling:
Comprehensive instructions for engine, transmission, and other major component overhauls.
Torque Specifications:
All critical torque values for fasteners throughout the vehicle.
Wiring Diagrams:
Full, detailed wiring diagrams for all electrical circuits, including color codes.
Special Tools:
Identification and usage of any special tools required for specific repairs.
Technical Depth
Depth Level:
Comprehensive Workshop Manual (covering everything from basic maintenance to complete engine and transmission rebuilds).
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely Searchable (depending on PDF conversion quality)
Printable:
Yes
Print Quality
Image Resolution:
High (typical for professional service manuals)
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
F8C
Engine Type:
Inline 3-cylinder, 4-stroke, SOHC
Displacement:
796 cc
Bore X Stroke:
68.5 mm x 72.0 mm
Compression Ratio:
9.3:1
Performance
Horsepower Ps:
38-41 PS @ 5500 rpm (market dependent)
Horsepower Hp:
37-40 HP @ 5500 rpm (market dependent)
Torque Nm:
57-60 Nm @ 3000-3500 rpm (market dependent)
Torque Lb Ft:
42-44 lb-ft @ 3000-3500 rpm (market dependent)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) or Carbureted (early models/markets)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity Liters:
30 Liters
Fuel Tank Capacity Gallons:
7.9 Gallons
🔧 Transmission
Standard
Transmission Type:
5-speed Manual
Optional
Transmission Type Optional:
3-speed Automatic (less common)
Features
Clutch Type:
Single dry plate
📐 Dimensions
Exterior
Length Mm:
3495 mm
Width Mm:
1495 mm
Height Mm:
1470 mm
Wheelbase Mm:
2335 mm
Front Track Mm:
1300 mm
Rear Track Mm:
1290 mm
Ground Clearance Mm:
140 mm
Weights
Curb Weight Kg:
700-750 kg (approx.)
Gross Vehicle Weight Rating Kg:
1100 kg (approx.)
Towing Capacity Kg:
Not Recommended/Specified
Cargo
Cargo Volume Liters:
Limited (typical for microcars)
🛡️ Safety Features
Ratings
Crash Test Results:
Limited verifiable data available for 1993 models; generally considered to have minimal safety features by modern standards.
Active Features
ABS:
Optional or not available on most early models.
Traction Control:
Not available.
Passive Features
Airbags:
Driver airbag typically optional or not fitted on base models.
Seatbelts:
Front three-point, rear lap belts.
Body Structure:
Designed for urban mobility, basic impact absorption.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, often with 2 speakers. Aftermarket upgrades common.
Driver Assistance
Cruise Control:
Not available.
Connectivity
Bluetooth:
Not available.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 km or 6 months (whichever comes first).
Oil Filter Change:
At every engine oil change.
Air Filter Replacement:
Every 10,000 km or annually.
Spark Plug Replacement:
Every 20,000 km.
Fuel Filter Replacement:
Every 20,000 km.
Coolant Replacement:
Every 2 years or 40,000 km.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 10W-30 or 10W-40 (check manual for specific climate recommendations).
Engine Oil Capacity Liters:
Approx. 3.0 Liters (with filter change).
Transmission Fluid Type Manual:
API GL-4 SAE 75W-90 (Gear oil).
Transmission Fluid Type Auto:
Dexron III ATF or equivalent.
Coolant Type:
Ethylene Glycol based coolant, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Clutch wear, CV joint boots, suspension bushings, exhaust system corrosion.
Electrical Gremlins:
Wiring harness degradation, minor electrical faults common in older vehicles.
Engine Performance Slight Hesitation:
Can occur due to clogged fuel injectors, aging fuel pump, or ignition system issues.
Corrosion Prone Areas:
Wheel arches, sills, door bottoms, and exhaust system are susceptible to rust, especially in humid or salted environments.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
South Korea (Daewoo Motor Co., Ltd.)
Brand Acquisition:
Daewoo was acquired by General Motors in 2002.
Model Evolution
Design Basis:
Based on the Suzuki Alto (4th generation, chassis model SS80).
Introduction Year:
1991
Production
Production Period:
1991-2001
Manufacturing Locations:
South Korea, Uzbekistan, Poland, Romania, Vietnam, Ukraine.
Sales Regions:
Primarily Asia, Europe, and some limited export markets.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No significant industry awards reported for the Daewoo Tico.
Ratings
Consumer Ratings:
Generally rated as a highly economical and functional city car, with reliability depending heavily on maintenance and market.
Certifications
Safety Certifications:
Varies by market; generally met basic safety regulations of the time.
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