DAIHATSU CHARADE G100 G102 1987-1994 Workshop Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Charade
Chassis Codes:
G100, G102
Generation
Generation Years:
1987-1994
👋 Introduction
Market Position
Target Audience:
Professional automotive technicians and DIY owners seeking comprehensive repair and maintenance guidance.
Key Features
Value Proposition:
Enables users to perform their own repairs, saving money on labor costs, and provides dealer-level diagnostic and repair information.
Digital Advantage
Storage And Access:
Digital format allows for permanent storage on hard drives, eliminating the risk of physical media damage and providing instant access without postal delays.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine Mechanicals, Engine Tune Up, Fuel System, Lubrication System, Cooling System, Turbocharger System, Engine Electrical System, Intake System, Exhaust and Emission Control, Clutch, Manual Transmission, Automatic Transmission, Front Axle and Suspension, Rear Axle and Suspension, Steering, Brakes, Body, Body Electrical
Manual Type
Manual Type:
Workshop Service Repair Manual
Format
Format:
PDF
Language
Language:
English
File Specifications
Distribution Format:
ZIP archive
📖 Manual Coverage
Systems Covered
Engine Systems:
Comprehensive coverage including tune-up procedures, mechanical component repair and overhaul, lubrication, cooling, fuel delivery, intake, exhaust, emissions, and electrical systems. Specific details for turbocharger systems are also included.
Drivetrain Systems:
Detailed procedures for clutch assembly, manual transmission overhaul, and automatic transmission service, including component identification, removal, installation, and adjustment.
Suspension Steering Brakes:
In-depth coverage of front and rear axle components, suspension systems (including shock absorbers, springs, control arms), steering system (rack and pinion, power steering if applicable), and all brake system components (discs, drums, hydraulic lines, ABS if equipped).
Body Electrical
Body And Electrical:
Extensive information on body construction, panel repair, interior trim, and a complete breakdown of the vehicle's electrical system, including wiring diagrams, component testing, and troubleshooting for lighting, instrumentation, and accessories.
Procedures Included
Repair And Maintenance:
Covers routine maintenance tasks, preventative servicing, diagnostics, troubleshooting, component replacement, and complete rebuild procedures for all major vehicle systems.
Technical Depth
Diagnostic Capabilities:
Designed for both professional mechanics and DIY enthusiasts, offering detailed diagnostic flowcharts, specifications, and step-by-step instructions for identifying and resolving mechanical and electrical faults.
📊 Manual Specifications
File Format
Viewing Requirement:
Adobe Acrobat Reader (free download available)
Extraction Requirement:
WinZip or WinRAR (free download available)
Print Quality
Diagram Resolution:
High Definition
Usability
Navigation:
Well-structured content with bookmarks for each chapter for efficient navigation.
Accessibility:
Readable on any device with a PDF reader, ready for printing.
⚙️ Engine Specifications
Primary Engine
Engine Codes:
CB-23, CB-61, CB-80
Engine Type
Engine Configuration:
Inline 3-cylinder, SOHC (likely, based on typical Charade engines of the era)
Fuel System
Fuel Delivery:
Carbureted or Fuel Injection (depending on specific engine variant and market)
Turbocharger System
Availability:
Covered by the manual for applicable models/variants.
🔧 Transmission
Standard
Manual Transmission Type:
5-speed manual (common)
Optional
Automatic Transmission Type:
3-speed or 4-speed automatic (common)
Features
Drivetrain:
Front-wheel drive (FWD)
📐 Dimensions
Exterior
Body Styles:
Hatchback (3-door and 5-door variations typical)
Weights
Curb Weight Range:
Approximately 750-900 kg (estimated, varies by configuration)
🛡️ Safety Features
Active Features
Braking System:
Front disc brakes, rear drum brakes (standard for the era); ABS may have been an option on later models.
Passive Features
Restraint Systems:
Seat belts
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, potentially with cassette player. Manual covers speaker and head unit replacement/repair.
Driver Assistance
Features Availability:
Limited by era; focus is on mechanical and basic electrical systems. Advanced driver assistance systems are not applicable.
🔧 Maintenance
Service Intervals
Oil Change Recommendation:
Every 5,000-7,500 km or 6 months (typical for the era, consult manual for specifics).
Timing Belt Replacement:
Crucial item, typically every 80,000-100,000 km. Refer to manual for exact interval and procedure.
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-30 or 10W-40 (typical, verify in manual).
Coolant Type:
Ethylene glycol-based antifreeze (50/50 mix with distilled water) – manual will specify type and capacity.
Transmission Fluid Type:
Manual: API GL-4 SAE 75W-90 or 80W-90. Automatic: Dexron II or equivalent (verify in manual).
Known Issues
Common Wear Items:
Timing belts, clutch components, suspension bushings, exhaust systems, and ignition components are common areas for wear and require regular inspection and replacement.
Common Issues
Engine Idle Problems:
Can be caused by vacuum leaks, dirty carburetor/throttle body, or faulty idle air control (IAC) valve, all of which are addressed in the manual.
Electrical Gremlins:
Older vehicles can develop issues with wiring harnesses, grounds, and connectors; the detailed wiring diagrams in the manual are invaluable for troubleshooting.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu is known for producing small, fuel-efficient, and reliable vehicles, often with innovative engineering for their size.
Model Evolution
Charade Positioning:
The Charade was Daihatsu's subcompact offering, competing in a segment focused on affordability and economy.
Production
Manufacturing Location:
Primarily Japan
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Charade was generally recognized for its fuel efficiency and compact maneuverability, making it popular in urban environments.
Professional automotive technicians and DIY owners seeking comprehensive repair and maintenance guidance.
Key Features
Value Proposition:
Enables users to perform their own repairs, saving money on labor costs, and provides dealer-level diagnostic and repair information.
Digital Advantage
Storage And Access:
Digital format allows for permanent storage on hard drives, eliminating the risk of physical media damage and providing instant access without postal delays.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine Mechanicals, Engine Tune Up, Fuel System, Lubrication System, Cooling System, Turbocharger System, Engine Electrical System, Intake System, Exhaust and Emission Control, Clutch, Manual Transmission, Automatic Transmission, Front Axle and Suspension, Rear Axle and Suspension, Steering, Brakes, Body, Body Electrical
Manual Type
Manual Type:
Workshop Service Repair Manual
Format
Format:
PDF
Language
Language:
English
File Specifications
Distribution Format:
ZIP archive
📖 Manual Coverage
Systems Covered
Engine Systems:
Comprehensive coverage including tune-up procedures, mechanical component repair and overhaul, lubrication, cooling, fuel delivery, intake, exhaust, emissions, and electrical systems. Specific details for turbocharger systems are also included.
Drivetrain Systems:
Detailed procedures for clutch assembly, manual transmission overhaul, and automatic transmission service, including component identification, removal, installation, and adjustment.
Suspension Steering Brakes:
In-depth coverage of front and rear axle components, suspension systems (including shock absorbers, springs, control arms), steering system (rack and pinion, power steering if applicable), and all brake system components (discs, drums, hydraulic lines, ABS if equipped).
Body Electrical
Body And Electrical:
Extensive information on body construction, panel repair, interior trim, and a complete breakdown of the vehicle's electrical system, including wiring diagrams, component testing, and troubleshooting for lighting, instrumentation, and accessories.
Procedures Included
Repair And Maintenance:
Covers routine maintenance tasks, preventative servicing, diagnostics, troubleshooting, component replacement, and complete rebuild procedures for all major vehicle systems.
Technical Depth
Diagnostic Capabilities:
Designed for both professional mechanics and DIY enthusiasts, offering detailed diagnostic flowcharts, specifications, and step-by-step instructions for identifying and resolving mechanical and electrical faults.
📊 Manual Specifications
File Format
Viewing Requirement:
Adobe Acrobat Reader (free download available)
Extraction Requirement:
WinZip or WinRAR (free download available)
Print Quality
Diagram Resolution:
High Definition
Usability
Navigation:
Well-structured content with bookmarks for each chapter for efficient navigation.
Accessibility:
Readable on any device with a PDF reader, ready for printing.
⚙️ Engine Specifications
Primary Engine
Engine Codes:
CB-23, CB-61, CB-80
Engine Type
Engine Configuration:
Inline 3-cylinder, SOHC (likely, based on typical Charade engines of the era)
Fuel System
Fuel Delivery:
Carbureted or Fuel Injection (depending on specific engine variant and market)
Turbocharger System
Availability:
Covered by the manual for applicable models/variants.
🔧 Transmission
Standard
Manual Transmission Type:
5-speed manual (common)
Optional
Automatic Transmission Type:
3-speed or 4-speed automatic (common)
Features
Drivetrain:
Front-wheel drive (FWD)
📐 Dimensions
Exterior
Body Styles:
Hatchback (3-door and 5-door variations typical)
Weights
Curb Weight Range:
Approximately 750-900 kg (estimated, varies by configuration)
🛡️ Safety Features
Active Features
Braking System:
Front disc brakes, rear drum brakes (standard for the era); ABS may have been an option on later models.
Passive Features
Restraint Systems:
Seat belts
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, potentially with cassette player. Manual covers speaker and head unit replacement/repair.
Driver Assistance
Features Availability:
Limited by era; focus is on mechanical and basic electrical systems. Advanced driver assistance systems are not applicable.
🔧 Maintenance
Service Intervals
Oil Change Recommendation:
Every 5,000-7,500 km or 6 months (typical for the era, consult manual for specifics).
Timing Belt Replacement:
Crucial item, typically every 80,000-100,000 km. Refer to manual for exact interval and procedure.
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-30 or 10W-40 (typical, verify in manual).
Coolant Type:
Ethylene glycol-based antifreeze (50/50 mix with distilled water) – manual will specify type and capacity.
Transmission Fluid Type:
Manual: API GL-4 SAE 75W-90 or 80W-90. Automatic: Dexron II or equivalent (verify in manual).
Known Issues
Common Wear Items:
Timing belts, clutch components, suspension bushings, exhaust systems, and ignition components are common areas for wear and require regular inspection and replacement.
Common Issues
Engine Idle Problems:
Can be caused by vacuum leaks, dirty carburetor/throttle body, or faulty idle air control (IAC) valve, all of which are addressed in the manual.
Electrical Gremlins:
Older vehicles can develop issues with wiring harnesses, grounds, and connectors; the detailed wiring diagrams in the manual are invaluable for troubleshooting.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu is known for producing small, fuel-efficient, and reliable vehicles, often with innovative engineering for their size.
Model Evolution
Charade Positioning:
The Charade was Daihatsu's subcompact offering, competing in a segment focused on affordability and economy.
Production
Manufacturing Location:
Primarily Japan
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Charade was generally recognized for its fuel efficiency and compact maneuverability, making it popular in urban environments.
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