🏷️ Basic Information Identification Make: Daihatsu Model: Copen Model Generation: First Generation (L880) Model Years Covered: 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Codes Chassis Code: L880K 👋 Introduction Market Position Market Position: Compact, front-engine, rear-wheel-drive convertible sports car, known for its distinctive styling and open-top driving experience. Competitive Analysis Competitive Analysis: Competed in a niche segment against other small convertibles, offering a unique blend of Kei car principles with a sporty appeal. Its direct competitors were limited due to its specific segment and size. Key Features Key Features: Retractable hardtop roof, compact dimensions, sporty handling, distinctive styling, often powered by turbocharged engines. 📋 Manual Details Coverage Areas Coverage Areas: Comprehensive workshop repair and service Page Count Page Count: Not specified, but implies complete coverage Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine, Transmission, Fuel System, Ignition System, Lubrication System, Exhaust System, Electrical System, Bodywork, Chassis, Suspension, Steering, Brakes, HVAC Procedures Included Procedures Included: Routine Maintenance, Scheduled Servicing, Diagnostics, Troubleshooting, Repair Procedures, Overhaul Procedures, Component Removal and Installation, Assemblies and Disassemblies Technical Depth Technical Depth: Detailed mechanical and electrical repairs, including engine and transmission disassembly; assumes technician familiarity with general automotive practices and emphasizes product-specific aspects. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Primary Engine: 0.659L (659cc) Turbocharged Inline-3 (JB-DET) Performance Horsepower: Approx. 64 PS (47 kW; 63 hp) at 6,400 rpm (due to Kei car regulations) Torque: Approx. 10.5 kg⋅m (103 N⋅m; 76 lb⋅ft) at 3,200 rpm Fuel System Fuel System: Electronic Fuel Injection (EFI), Turbocharged Engine Notes Engine Notes: The JB-DET engine is a high-revving, compact powerplant known for its spirited performance despite power limitations imposed by Japanese Kei car regulations. Special attention is often required for turbocharger maintenance and cooling system integrity. 🔧 Transmission Standard Standard: 4-speed Automatic Optional Optional: 5-speed Manual Features Features: Rear-wheel drive (RWD), limited-slip differential (LSD) often available or standard on sportier trims. 📐 Dimensions Exterior Length: Approx. 3,395 mm (133.7 in) Width: Approx. 1,475 mm (58.1 in) Height: Approx. 1,245 mm (49.0 in) Weights Curb Weight: Approx. 800-830 kg (1,760-1,830 lb) Cargo Cargo Volume: Minimal, particularly when the roof is stowed. 🛡️ Safety Features Ratings Ratings: As a Kei car, specific crash safety ratings from major international bodies may vary. Generally designed to meet Japanese safety standards of the era. Active Features Active Features: ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), optional Traction Control System (TCS). Passive Features Passive Features: Driver and passenger airbags, reinforced chassis structure, roll-over protection bars integrated into the A-pillars and windscreen frame. 💡 Technology Features Infotainment Infotainment: Typically basic aftermarket or factory radio systems with CD player, possibly auxiliary input. Manual covers electrical system aspects for these. Driver Assistance Driver Assistance: Limited by era; primarily focused on ABS and optional TCS. The manual details their operation and troubleshooting. Connectivity Connectivity: None from factory; relies on aftermarket solutions if available. 🔧 Maintenance Service Intervals Service Intervals: Based on mileage (e.g., 5,000-10,000 km) or time intervals for oil changes, filter replacements, and inspections. Refer to manual for specific intervals for major components and fluids. Fluid Specifications Engine Oil: Refer to manual for specific viscosity grade (e.g., 0W-20, 5W-30) and API/ILSAC classifications. Typically synthetic oil recommended. Coolant: Ethylene glycol-based antifreeze, typically a long-life formulation. Capacity approx. 4.0-4.5 liters. Transmission Fluid Auto: Dexron III or equivalent ATF. Capacity approx. 3.5-4.0 liters. Transmission Fluid Manual: GL-4 gear oil, 75W-90 or 80W-90. Capacity approx. 1.5-1.8 liters. Brake Fluid: DOT 3 or DOT 4. Known Issues Known Issues: Turbocharger wear and oil consumption, potential leaks from the retractable roof mechanism, electrical issues related to the roof operation, ignition coil failure, and clutch wear on manual transmissions. Technical Specifications Spark Plugs: Refer to manual for specific plug type and gap (e.g., NGK BKR7E-11). Correct spark plug maintenance is crucial for the turbocharged engine's performance. Timing Belt Replacement: Refer to manual for interval. The JB-DET utilizes a timing belt. Strict adherence to replacement intervals is critical to prevent catastrophic engine damage. 📚 Vehicle History Brand Heritage Brand Heritage: Daihatsu, a subsidiary of Toyota Motor Corporation, has a long history of producing small, efficient, and reliable vehicles, particularly known for its Kei cars in the Japanese domestic market. Model Evolution Model Evolution: The first generation Copen (L880) was introduced in 2002, featuring a unique electro-hydraulic retractable hardtop and building on the success of its predecessor. It was primarily sold in Japan but also exported to various markets. Production Production Location: Japan Production Years: 2002-2012 🏆 Awards & Recognition Recognitions Recognitions: While specific awards are not widely publicized, the Copen has been recognized for its...