Daihatsu Copen 2006 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Copen Year: 2006 Codes Chassis Code: L880K 👋 Introduction Market Position Vehicle Type: Compact Sports Convertible Competitive Analysis Key Competitors: Mazda MX-5 Miata, Toyota MR2 Spyder, Honda S2000 (in its segment) Key Features Convertible Roof: Features an electro-hydraulic retractable hardtop for coupe-like security and convertible open-air driving. Design Philosophy: Emphasizes fun-to-drive dynamics, compact size, and unique styling. Manual Value Proposition Cost Savings: Enables owners to perform maintenance and repairs, potentially saving hundreds or thousands of dollars. Preparedness: Provides essential information for timely maintenance and unexpected repairs. Manual Quality Source: Original factory manual, used by local service/repair shops. 📋 Manual Details Coverage Areas Covered Models: All Models/Engines/Trim/Transmissions Types of the 2006 Daihatsu Copen Page Count Estimated Pages: Hundreds (specific count not provided, but described as comprehensive) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service And Repair: Detailed procedures for engine diagnostics, maintenance, and repair. Transmission Service And Repair: Comprehensive coverage of transmission maintenance, troubleshooting, and repair. Brake System: In-depth information on brake system maintenance and repair. Wiring Diagrams: Detailed electrical wiring diagrams for accurate troubleshooting. Electrical System: Extensive coverage of the vehicle's electrical components and systems. Suspension: Repair and maintenance procedures for the suspension system. Periodic Lubrication: Guidelines for lubrication intervals and specifications. Steering: Service information for the steering system. Cooling System: Maintenance and repair procedures for the cooling system. Fuel Injection Fuel System: Detailed coverage of fuel injection and fuel system components and repair. Emission System: Information on emission control systems and troubleshooting. Heater Air Conditioning: Service and repair of HVAC systems. Engine Control System: Diagnostics and repair of the engine control unit (ECU) and related systems. Chassis Body: Information on chassis and body repair and maintenance. Restraint System: Details on airbags, seatbelts, and other restraint system components. Interior: Procedures related to interior components and trim. Differential Drive: Service and repair of the differential and drive components. Axle: Repair and maintenance information for the axles. Procedures Included General Maintenance: Covers routine maintenance tasks and schedules. Troubleshooting: Guides for diagnosing and resolving common vehicle issues. Repair Procedures: Step-by-step instructions for various repair tasks. Diagnostics: Information for diagnosing problems using specialized tools and techniques. Disassembly Assembly: Detailed instructions for taking apart and reassembling components. Cleaning Reinstalling: Procedures for cleaning and reinstalling various parts. Technical Depth Depth: Professional-level diagnostic, repair, and maintenance information as used by technicians. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Zoom Functionality: Zoom IN/OUT capability Binding Type Binding: Digital (Downloadable PDF) Paper Type Paper Type Equivalent: N/A (Digital Format) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code: JB-DET Configuration: 660cc, Inline-3, Turbocharged, Intercooled DOHC Performance Horsepower Ps: 64 PS (47 kW; 63 bhp) at 6400 rpm (JDM specification) Torque Nm: 10.5 kg⋅m (103 N⋅m; 76 lb⋅ft) at 3200 rpm (JDM specification) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Turbocharger Other Engines Covered Engine Variants: Manual indicates coverage for 'All Engines', implying potential variants or specifications for different markets if applicable. 🔧 Transmission Standard Transmission Type Primary: 4-speed Automatic Optional Transmission Type Optional: 5-speed Manual Features Features: Includes detailed service and repair procedures for both automatic and manual transmissions. 📐 Dimensions Exterior Length: 3395 mm (133.7 in) Width: 1475 mm (58.1 in) Height: 1245 mm (49.0 in) Wheelbase: 2430 mm (95.7 in) Weights Curb Weight: Approx. 790 kg (1742 lbs) (Varies by transmission and options) 🛡️ Safety Features Ratings Crash Test Ratings: Specific crash test ratings for the 2006 model are market-dependent. The manual provides information for maintaining safety systems. Active Features Active Safety Features Covered: ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution) - Covered within brake system diagnostics. Passive Features Passive Safety Features Covered: Airbags, Seatbelts, Restraint System components - Detailed in the Restraint System section. 💡 Technology Features Infotainment Infotainment Features Covered: The manual would cover the repair and maintenance of the factory radio, speakers, and any associated wiring or control modules. Driver Assistance Driver Assistance Covered: Basic driver assistance systems like ABS and EBD are covered under the electrical and brake system sections. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions. Refer to manual for precise interval. Air Filter Replacement: Recommended every 20,000-30,000 km or as per manual instructions. Spark Plug Replacement: Refer to manual for specific type and interval; typically 40,000-100,000 km for iridium plugs. Fluid Specifications Engine Oil Type: Refer to manual for specific viscosity grade (e.g., 5W-30, 10W-30) and API/ILSAC specifications. Usually synthetic or semi-synthetic is recommended for turbocharged engines. Coolant Type: Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Refer to...
Manual indicates coverage for 'All Engines', implying potential variants or specifications for different markets if applicable.
🔧 Transmission
Standard
Transmission Type Primary:
4-speed Automatic
Optional
Transmission Type Optional:
5-speed Manual
Features
Features:
Includes detailed service and repair procedures for both automatic and manual transmissions.
📐 Dimensions
Exterior
Length:
3395 mm (133.7 in)
Width:
1475 mm (58.1 in)
Height:
1245 mm (49.0 in)
Wheelbase:
2430 mm (95.7 in)
Weights
Curb Weight:
Approx. 790 kg (1742 lbs) (Varies by transmission and options)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Specific crash test ratings for the 2006 model are market-dependent. The manual provides information for maintaining safety systems.
Active Features
Active Safety Features Covered:
ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution) - Covered within brake system diagnostics.
Passive Features
Passive Safety Features Covered:
Airbags, Seatbelts, Restraint System components - Detailed in the Restraint System section.
💡 Technology Features
Infotainment
Infotainment Features Covered:
The manual would cover the repair and maintenance of the factory radio, speakers, and any associated wiring or control modules.
Driver Assistance
Driver Assistance Covered:
Basic driver assistance systems like ABS and EBD are covered under the electrical and brake system sections.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions. Refer to manual for precise interval.
Air Filter Replacement:
Recommended every 20,000-30,000 km or as per manual instructions.
Spark Plug Replacement:
Refer to manual for specific type and interval; typically 40,000-100,000 km for iridium plugs.
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity grade (e.g., 5W-30, 10W-30) and API/ILSAC specifications. Usually synthetic or semi-synthetic is recommended for turbocharged engines.
Coolant Type:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Refer to manual for Daihatsu specific coolant.
Brake Fluid Type:
DOT 3 or DOT 4. Refer to manual for precise specification.
Transmission Fluid Type Automatic:
Specific ATF (Automatic Transmission Fluid) for Daihatsu transmissions. Refer to manual for part number and type.
Transmission Fluid Type Manual:
Gear Oil (GL-4 or GL-5, depending on specification). Refer to manual for precise grade.
Known Issues
Common Issues:
While not explicitly detailed in product info, common issues for small turbocharged cars can include turbocharger wear, oil leaks, suspension wear, and potential electrical gremlins. The manual would cover diagnosis and repair for these.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu is known for producing small, fuel-efficient, and often quirky vehicles, with a history of kei car manufacturing.
Model Evolution
Copen Generation:
The L880K generation represents the second iteration of the Copen, launched in 2002 (JDM) and succeeding the L800 series. It refined the design and engineering of its predecessor.
Production
Production Period:
The L880K generation was primarily produced from 2002 to 2012.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Market Perception Awards:
The Copen is generally well-regarded for its unique styling and fun driving experience, often winning praise in enthusiast circles for its compact convertible appeal.
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