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Daihatsu Hijet 1.3 S85 1998-2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Hijet Chassis Code: S85 Engine Code: 1.3L (Specific engine code not provided, but implied as EF-EL or similar for this era and displacement) Generation Generation Designation: Fifth Generation (S80 series) Codes Product Identifier: Daihatsu Hijet 1.3 S85 1998-2010 Workshop Service Repair Manual PDF 👋 Introduction Market Position Vehicle Type: Compact commercial vehicle / Kei truck derivative (depending on market) Competitive Analysis Target Audience: Professional mechanical technicians, experienced DIY mechanics, fleet owners Key Features Manual Advantage: Enables professional-level repairs, saves money on labor costs, empowers owners to understand vehicle better Information Reliability: Most reliable information, ensures proper function and performance understanding 📋 Manual Details Coverage Areas Vehicle Years Covered: 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Page Count Estimated Page Count: Comprehensive (exact count not specified, but implies extensive coverage) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine And Components: Engine overhaul, tune-ups, lubrication system, fuel system, ignition system, exhaust system Transmission And Drivetrain: Transmission disassembly and reassembly, drivetrain components Electrical System: Electrical system diagnostics, wiring diagrams, component testing Body And Chassis: Bodywork repair, chassis components Braking System: Brake system inspection, repair, and maintenance Suspension And Steering: Suspension and steering system diagnostics and repair Cooling System: Cooling system components, maintenance, and repair Procedures Included Maintenance And Servicing: Routine maintenance, scheduled servicing, fluid changes, filter replacements Diagnostic Troubleshooting: Diagnostic procedures for identifying faults and malfunctions Repair And Overhaul: Detailed repair and overhaul procedures for all major components Assembly Disassembly: Step-by-step instructions for component removal and installation Technical Depth Diagnostic Capability: Advanced diagnostic procedures for identifying subtle issues Repair Scope: Comprehensive engine and transmission disassembly/reassembly, full vehicle repair Proprietary Component Info: Includes instructions for proprietary components with manufacturer's data Emphasis On Specifics: Highlights special aspects of product repair and emphasizes safety precautions 📊 Manual Specifications File Format File Type: PDF Print Quality Printable: Yes Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) Delivery Delivery Method: Fast and Free Electronic Delivery via Email ⚙️ Engine Specifications Primary Engine Engine Displacement: 1.3 Liters (1300cc) Performance Horsepower: Not specified in product information, but typically in the 60-75 HP range for this displacement and era. Torque: Not specified in product information, but typically in the 100-115 Nm range for this displacement and era. Fuel System Fuel Delivery: Likely Fuel Injection (EFI) for 1998 onwards, but carburetor variants may exist in certain markets. Engine Type Engine Configuration: Inline 4-cylinder (typical for this engine family) 🔧 Transmission Standard Transmission Type Standard: Likely a 5-speed manual transmission. Automatic transmission may have been optional. Optional Transmission Type Optional: Automatic transmission (availability depends on specific market and trim). Features Drivetrain: Rear-wheel drive (RWD) or Four-wheel drive (4WD) options available depending on the model. 📐 Dimensions Exterior Body Styles: Panel van, Pickup truck, Minivan (depending on market variations) Weights Gross Vehicle Weight Rating: Not specified, but typically around 1600-2000 kg for this class of vehicle. 🛡️ Safety Features Ratings Crash Test Results: Not directly specified in manual details, but common for this era of commercial vehicles to have less stringent testing than passenger cars. Active Features Braking System Features: Front disc brakes, rear drum brakes (common configuration). ABS likely optional or standard on higher trims. Passive Features Seatbelts: Standard seatbelts. Airbags may be optional or standard on later models/specific trims. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, possibly with CD player on higher trims. Speaker configuration varies by body style. Driver Assistance Parking Assistance: Rear parking sensors may be available on some models, but generally not a significant technology feature in this segment. Connectivity Auxiliary Input: Unlikely to feature USB or Bluetooth connectivity as standard on most models of this era. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 km or 6 months, whichever comes first. Refer to manual for exact specifications. Air Filter Replacement: Recommended every 15,000-20,000 km or as needed based on operating conditions. Refer to manual. Fluid Specifications Engine Oil Type: Refer to manual for specific API and viscosity grade (e.g., API SG or higher, 10W-30 or 5W-30). Coolant Type: Ethylene glycol-based antifreeze (e.g., Toyota Super Long Life Coolant or equivalent). Refer to manual for specific mixture ratio. Transmission Fluid Type: Refer to manual for specific ATF type (if automatic) or gear oil specification (if manual). Known Issues Common Wear Items: Ignition coils, spark plugs, brake pads, suspension bushings, clutch components (for manual transmissions) can be common wear items. Potential Electrical Issues: Corrosion in connectors, aging wiring harnesses, especially in humid or coastal environments. Technical Tips Torque Wrench Importance: Crucial for ensuring fasteners are tightened to manufacturer specifications, preventing leaks and component damage. 📚 Vehicle History Brand Heritage Daihatsu Specialization: Daihatsu is known for producing compact...
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Daihatsu Hijet 1.3 S85 1998-2010 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Hijet
Chassis Code:
S85
Engine Code:
1.3L (Specific engine code not provided, but implied as EF-EL or similar for this era and displacement)
Generation
Generation Designation:
Fifth Generation (S80 series)
Codes
Product Identifier:
Daihatsu Hijet 1.3 S85 1998-2010 Workshop Service Repair Manual PDF
👋 Introduction
Market Position
Vehicle Type:
Compact commercial vehicle / Kei truck derivative (depending on market)
Competitive Analysis
Target Audience:
Professional mechanical technicians, experienced DIY mechanics, fleet owners
Key Features
Manual Advantage:
Enables professional-level repairs, saves money on labor costs, empowers owners to understand vehicle better
Information Reliability:
Most reliable information, ensures proper function and performance understanding
📋 Manual Details
Coverage Areas
Vehicle Years Covered:
1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
Page Count
Estimated Page Count:
Comprehensive (exact count not specified, but implies extensive coverage)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine And Components:
Engine overhaul, tune-ups, lubrication system, fuel system, ignition system, exhaust system
Transmission And Drivetrain:
Transmission disassembly and reassembly, drivetrain components
Electrical System:
Electrical system diagnostics, wiring diagrams, component testing
Body And Chassis:
Bodywork repair, chassis components
Braking System:
Brake system inspection, repair, and maintenance
Suspension And Steering:
Suspension and steering system diagnostics and repair
Cooling System:
Cooling system components, maintenance, and repair
Procedures Included
Maintenance And Servicing:
Routine maintenance, scheduled servicing, fluid changes, filter replacements
Diagnostic Troubleshooting:
Diagnostic procedures for identifying faults and malfunctions
Repair And Overhaul:
Detailed repair and overhaul procedures for all major components
Assembly Disassembly:
Step-by-step instructions for component removal and installation
Technical Depth
Diagnostic Capability:
Advanced diagnostic procedures for identifying subtle issues
Repair Scope:
Comprehensive engine and transmission disassembly/reassembly, full vehicle repair
Proprietary Component Info:
Includes instructions for proprietary components with manufacturer's data
Emphasis On Specifics:
Highlights special aspects of product repair and emphasizes safety precautions
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printable:
Yes
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
Delivery
Delivery Method:
Fast and Free Electronic Delivery via Email
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
1.3 Liters (1300cc)
Performance
Horsepower:
Not specified in product information, but typically in the 60-75 HP range for this displacement and era.
Torque:
Not specified in product information, but typically in the 100-115 Nm range for this displacement and era.
Fuel System
Fuel Delivery:
Likely Fuel Injection (EFI) for 1998 onwards, but carburetor variants may exist in certain markets.
Engine Type
Engine Configuration:
Inline 4-cylinder (typical for this engine family)
🔧 Transmission
Standard
Transmission Type Standard:
Likely a 5-speed manual transmission. Automatic transmission may have been optional.
Optional
Transmission Type Optional:
Automatic transmission (availability depends on specific market and trim).
Features
Drivetrain:
Rear-wheel drive (RWD) or Four-wheel drive (4WD) options available depending on the model.
📐 Dimensions
Exterior
Body Styles:
Panel van, Pickup truck, Minivan (depending on market variations)
Weights
Gross Vehicle Weight Rating:
Not specified, but typically around 1600-2000 kg for this class of vehicle.
🛡️ Safety Features
Ratings
Crash Test Results:
Not directly specified in manual details, but common for this era of commercial vehicles to have less stringent testing than passenger cars.
Active Features
Braking System Features:
Front disc brakes, rear drum brakes (common configuration). ABS likely optional or standard on higher trims.
Passive Features
Seatbelts:
Standard seatbelts. Airbags may be optional or standard on later models/specific trims.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, possibly with CD player on higher trims. Speaker configuration varies by body style.
Driver Assistance
Parking Assistance:
Rear parking sensors may be available on some models, but generally not a significant technology feature in this segment.
Connectivity
Auxiliary Input:
Unlikely to feature USB or Bluetooth connectivity as standard on most models of this era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 km or 6 months, whichever comes first. Refer to manual for exact specifications.
Air Filter Replacement:
Recommended every 15,000-20,000 km or as needed based on operating conditions. Refer to manual.
Fluid Specifications
Engine Oil Type:
Refer to manual for specific API and viscosity grade (e.g., API SG or higher, 10W-30 or 5W-30).
Coolant Type:
Ethylene glycol-based antifreeze (e.g., Toyota Super Long Life Coolant or equivalent). Refer to manual for specific mixture ratio.
Transmission Fluid Type:
Refer to manual for specific ATF type (if automatic) or gear oil specification (if manual).
Known Issues
Common Wear Items:
Ignition coils, spark plugs, brake pads, suspension bushings, clutch components (for manual transmissions) can be common wear items.
Potential Electrical Issues:
Corrosion in connectors, aging wiring harnesses, especially in humid or coastal environments.
Technical Tips
Torque Wrench Importance:
Crucial for ensuring fasteners are tightened to manufacturer specifications, preventing leaks and component damage.
📚 Vehicle History
Brand Heritage
Daihatsu Specialization:
Daihatsu is known for producing compact and commercial vehicles, often with a focus on practicality and efficiency.
Model Evolution
Hijet Legacy:
The Hijet is one of Daihatsu's longest-running and most successful model lines, evolving through numerous generations since its introduction.
Production
Production Period:
1998-2010 for the S85 generation covered by this manual.
🏆 Awards & Recognition
Recognitions
Segment Recognition:
The Hijet is widely recognized as a reliable and practical small commercial vehicle, popular for its utility and maneuverability.
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