Daihatsu Sportrak 1987-1998 Workshop Repair Service Manual
Regular price
$133.00
Sale price
$133.00
Regular price
Unit price
/ per
Sale
Sold out
🏷️ Basic Information Identification Make: Daihatsu Model: Sportrak Generation: First Generation (F300) Common Names: Daihatsu Rocky, Daihatsu Feroza (in some markets) 👋 Introduction Market Position Market Niche: Compact SUV/Off-Road Vehicle Key Features Vehicle Segment: Compact SUV, Light Utility Vehicle Target Demographic: Individuals seeking a robust, capable, and affordable off-road capable vehicle for light to moderate duty. Vehicle Capability: Known for its rugged build, compact size, and respectable off-road prowess, making it suitable for light trail use and challenging terrain. Value Proposition Manual Benefit: Enables informed ownership, professional-level repairs, and significant cost savings on maintenance and repairs. Competitive Analysis Key Competitors: Suzuki Samurai/Jimny, Toyota Land Cruiser Prado (early generations), Mitsubishi Pajero/Montero Sport (early generations), Jeep Wrangler. 📋 Manual Details Coverage Years Covered: 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 Format Manual Type: Workshop Repair Service Manual File Format: PDF Language: English Delivery Method: Electronic Delivery (Email) Printability: Printable 📖 Manual Coverage Scope Primary Target Audience: Mechanical Technicians Assumed Knowledge: Familiarity with general automobile practices and BRP product service procedures. Systems Systems Covered: Engine, Fuel System, Ignition System, Lubrication System, Exhaust System, Electrical System, Bodywork, Transmission, Cooling System, Suspension, Steering, Brakes, Drivetrain, Climate Control. Procedures Procedures Included: Routine Maintenance, Servicing, Diagnostic Procedures, Repair Procedures, Removal & Installation, Assemblies & Disassemblies, Overhaul Procedures, Tune-ups. Special Tool References: Identifies and illustrates special tools recommended or required for specific adjustments and repairs, often referencing Daihatsu special tool numbers. Depth Technical Depth: Comprehensive, including detailed engine and transmission disassembly and reassembly. Special Features: Emphasis on special product aspects, inclusion of proprietary component manufacturer instructions, specific warnings, cautions, and notes. Components Proprietary Components: Manual includes instructions for proprietary components and references instructions from respective component manufacturers where applicable. Information Reliability Information Source: Provides the most reliable information, mirroring that found in authorized dealer service departments. Technical Depth Diagnostic Troubleshooting: Detailed diagnostic procedures for identifying and resolving common vehicle faults. 📊 Manual Specifications File Attributes File Type: PDF Searchability: PDF format allows for text searching of keywords and procedures. Print Quality Print Resolution: High-resolution, suitable for clear printing. Binding Type Binding Type: N/A (Digital File) Paper Type Paper Type: N/A (Digital File) ⚙️ Engine Specifications Primary Engine Engine Code Common: F5A, F6A, F7M (Note: Specific engine variants may differ by market and year.) Performance Displacement Range: 1.0L to 1.6L (approximate, depending on engine variant) Horsepower Range: Approx. 55-70 HP (This varied significantly by engine and market) Torque Range: Approx. 55-75 lb-ft (This varied significantly by engine and market) Fuel System Fuel Delivery: Carbureted or Fuel Injection (depending on year and market) Cooling System Cooling System Type: Pressurized liquid cooling system. Engine Layout Engine Configuration: Inline 3-cylinder or 4-cylinder, longitudinal mounting. 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Optional Transmission Type Optional: 3-Speed Automatic (availability varied by market and trim) Features Drivetrain: Part-time Four-Wheel Drive (4WD) with selectable 2WD/4WD modes. Some models may have offered full-time 4WD. Transmission Fluid Manual Transmission Fluid Spec: Refer to manual for specific GL-4 or GL-5 gear oil specifications. Automatic Transmission Fluid Spec: Refer to manual for specific ATF specifications (e.g., Dexron II). 📐 Dimensions Exterior Body Styles: 2-door convertible (soft-top), 2-door hardtop wagon Weights Curb Weight Range: Approx. 1,800 - 2,100 lbs (depending on configuration) Gross Vehicle Weight Rating: Refer to VIN plate and manual for specific GVWR. 🛡️ Safety Features Ratings Crash Safety Testing: Limited standardized crash test data available from the era; designed for basic safety standards of the time. Active Features Active Safety Features: Four-wheel drive system for enhanced traction. Braking System: Front disc brakes, rear drum brakes. ABS typically not standard, but may have been an option on later models. Passive Features Passive Safety Features: Seat belts, basic body structure. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, often with cassette player. Optional CD player in later models. Driver Assistance Driver Assistance Features: Minimal to none by modern standards. Primarily focused on mechanical capabilities. Connectivity Connectivity Options: Not applicable for this model year. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time intervals (typically 3,000-5,000 miles or 3-6 months) Transmission Fluid Change: Refer to manual for specific intervals and procedures. Fluid Specifications Engine Oil Type Common: API SG or higher, SAE 10W-30 or 10W-40 (Consult manual for exact viscosity and specification based on climate) Coolant Type: Ethylene Glycol based antifreeze/coolant (typically a 50/50 mix with distilled water). Brake Fluid Type: DOT 3 or DOT 4 brake fluid. Power Steering Fluid Type: If equipped with power steering, refer to manual for specific fluid type (often ATF or dedicated power steering fluid). Known Issues Common Wear Items: Clutch wear, suspension bushings, exhaust system corrosion, starter motor issues, carburetor tuning (on older models). Rust Potential: As with many vehicles of this era, especially those used off-road or in coastal regions, rust...
Identifies and illustrates special tools recommended or required for specific adjustments and repairs, often referencing Daihatsu special tool numbers.
Depth
Technical Depth:
Comprehensive, including detailed engine and transmission disassembly and reassembly.
Special Features:
Emphasis on special product aspects, inclusion of proprietary component manufacturer instructions, specific warnings, cautions, and notes.
Components
Proprietary Components:
Manual includes instructions for proprietary components and references instructions from respective component manufacturers where applicable.
Information Reliability
Information Source:
Provides the most reliable information, mirroring that found in authorized dealer service departments.
Technical Depth
Diagnostic Troubleshooting:
Detailed diagnostic procedures for identifying and resolving common vehicle faults.
📊 Manual Specifications
File Attributes
File Type:
PDF
Searchability:
PDF format allows for text searching of keywords and procedures.
Print Quality
Print Resolution:
High-resolution, suitable for clear printing.
Binding Type
Binding Type:
N/A (Digital File)
Paper Type
Paper Type:
N/A (Digital File)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
F5A, F6A, F7M (Note: Specific engine variants may differ by market and year.)
Performance
Displacement Range:
1.0L to 1.6L (approximate, depending on engine variant)
Horsepower Range:
Approx. 55-70 HP (This varied significantly by engine and market)
Torque Range:
Approx. 55-75 lb-ft (This varied significantly by engine and market)
Fuel System
Fuel Delivery:
Carbureted or Fuel Injection (depending on year and market)
Cooling System
Cooling System Type:
Pressurized liquid cooling system.
Engine Layout
Engine Configuration:
Inline 3-cylinder or 4-cylinder, longitudinal mounting.
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual
Optional
Transmission Type Optional:
3-Speed Automatic (availability varied by market and trim)
Features
Drivetrain:
Part-time Four-Wheel Drive (4WD) with selectable 2WD/4WD modes. Some models may have offered full-time 4WD.
Transmission Fluid
Manual Transmission Fluid Spec:
Refer to manual for specific GL-4 or GL-5 gear oil specifications.
Automatic Transmission Fluid Spec:
Refer to manual for specific ATF specifications (e.g., Dexron II).
Approx. 1,800 - 2,100 lbs (depending on configuration)
Gross Vehicle Weight Rating:
Refer to VIN plate and manual for specific GVWR.
🛡️ Safety Features
Ratings
Crash Safety Testing:
Limited standardized crash test data available from the era; designed for basic safety standards of the time.
Active Features
Active Safety Features:
Four-wheel drive system for enhanced traction.
Braking System:
Front disc brakes, rear drum brakes. ABS typically not standard, but may have been an option on later models.
Passive Features
Passive Safety Features:
Seat belts, basic body structure.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, often with cassette player. Optional CD player in later models.
Driver Assistance
Driver Assistance Features:
Minimal to none by modern standards. Primarily focused on mechanical capabilities.
Connectivity
Connectivity Options:
Not applicable for this model year.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals (typically 3,000-5,000 miles or 3-6 months)
Transmission Fluid Change:
Refer to manual for specific intervals and procedures.
Fluid Specifications
Engine Oil Type Common:
API SG or higher, SAE 10W-30 or 10W-40 (Consult manual for exact viscosity and specification based on climate)
Coolant Type:
Ethylene Glycol based antifreeze/coolant (typically a 50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Type:
If equipped with power steering, refer to manual for specific fluid type (often ATF or dedicated power steering fluid).
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust system corrosion, starter motor issues, carburetor tuning (on older models).
Rust Potential:
As with many vehicles of this era, especially those used off-road or in coastal regions, rust can be a concern, particularly on the chassis and body panels.
Technical Tips
Torque Wrench Usage:
Essential for ensuring fasteners are tightened to specified torque values, crucial for engine and drivetrain components.
Filter Part Numbers
Oil Filter Part Number Example:
Commonly available aftermarket filters (e.g., Fram PH3600, Wix 51515 - *Always verify compatibility*).
Air Filter Part Number Example:
Commonly available aftermarket filters (e.g., Fram CA2990, Wix 42153 - *Always verify compatibility*).
📚 Vehicle History
Brand Heritage
Manufacturer Focus:
Daihatsu Motor Co., Ltd. is known for producing small, economical, and often quirky vehicles.
Model Evolution
Development Purpose:
Developed as a compact and affordable off-road capable vehicle, competing with models like the Suzuki Samurai/Jimny and Jeep Wrangler.
Facelifts Or Updates:
Received minor updates throughout its production run, including potential interior and exterior styling tweaks, and introduction of fuel injection on some engine variants.
Production
Production Period:
1987-1998 (covered by this manual)
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Market Perception:
Often recognized for its value, off-road capability for its size and price, and charming ruggedness.
Choosing a selection results in a full page refresh.